Wayne-Dalton 800FR Bedienungsanleitung

This document also refers to the following other documents or specications:

Expansion Anchor Requirement 500460-0001

Rolling Fire Door Test Drop Release Form 830875-0001

Installation Instructions for

FACE MOUNTED

ROLLING STEEL STORM SHELTER DOOR

with

NON-TENSION RELEASE AUTOMATIC CLOSURE

GOVERNOR CONTROLLED

Model 800FR

Rolling Steel Storm Shelter Doors may be mounted on steel or

masonry construction.

READ COMPLETE INSTRUCTIONS BEFORE INSTALLING DOORS

WARNING

Overhead doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under

tension, and electric motors can cause injuries, your safety and the safety of others depend on you reading the information in this manual. If you have

questions or do not understand the information presented, call your nearest trained door system technician.

In this section and those that follow, the words "DANGER", " WARNING", and "CAUTION" are used to stress important safety information. The word:

DANGER Indicates a hazardous situation that, if not avoided, will result in death or serious injury.

WARNING Indicates a hazardous situation that, if not avoided, could result in death or serious injury.

CAUTION Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

The word NOTE is used to indicate important steps to be followed or important considerations.

POTENTIAL

HAZARD EFFECT PREVENTION

MOVING DOOR

WARNING

Could Result In Death

Or Serious Injury

Keep people clear of opening while Door is moving.

Do NOT allow children to play with the Door Operator.

Do NOT operate a Door that jams or one that has a broken spring.

ELECTRICAL SHOCK

WARNING

Could Result In Death

Or Serious Injury

Turn OFF electrical power before removing Control Panel cover.

When replacing cover, make sure wires are not pinching or near moving parts.

Operator must be properly grounded.

HIGH SPRING

TENSION

WARNING

Could Result In Death

Or Serious Injury

Do NOT try to remove, install, repair or adjust springs or anything to which door spring parts are

fastened, such as, wood blocks, steel brackets, cables or other like items.

Installations, repairs and adjustments must be made by a trained door system technician using

proper tools and instructions.

Safety Information

Table of Contents

Pictorial view of a Rolling Steel Storm Shelter Door

with parts and their names. See also the Breakdown Of

Parts on pages 36-37.

Stop Pin

RSX® FDO OPERATOR

1. Read manual and

warnings carefully.

2. Keep the door in good

working condition.

3. Keep instructions in a

prominent location near

the door system.

Key Drawing Safety Information ................................. 2

Key Drawing.............................................3

Data Sheet................................................4

Pre-Installation ........................................5

Pre-Door Install.................................. 6-10

Operator Install................................10-21

Final Door Install .............................22-33

Maintenance ......................................... 34

Troubleshooting ................................... 35

Breakdown Of Parts......................... 36-37

Return Goods Policy............................. 38

Warranty................................................ 39

Your “DATA SHEET” is shown below. It is found inside the door hardware box. You will need to refer to the data on this sheet during installation.

Verify that the “Factory Order Number” on the door components matches the one shown on the DATA SHEET.

Data Sheet

SAMPLE

WORK

ORDER

Pre-Installation

VERIFY THAT THE DOOR INSTALLATION can be accomplished before

proceeding:

• Insure the wall opening matches the Opening Width and Height

shown on the “DATA SHEET” and in Figure 1.

• Are the jambs suitable to hold the guides? See jambs details below.

• Are the guides you received suitable for the jambs? Compare the

guide type shown on the “DATA SHEET” with Figure 2.

• Can the guides be installed plumb?

• Measure the length of the guide jamb angle and the height of the

jamb opening. The dierence must allow expansion of the guides

1/8” per foot of opening height. Attachment bolts or anchors

must be installed at top of slot on wall angle. See Figure 5.

Header

Opening

Height

Jamb

Sill

Opening Width

Figure 1

Figure 2

WEDGE ANCHOR

PVC WASHER &

2 FLAT WASHERS

1/4” SETBACK

REF

1/4” SETBACK

REF

UNCRACKED, 3000 PSI

MIN., 8”THICK NORMAL

WEIGHT CONCRETE STEEL JAMB

5/16”THICK

36 KSI MIN.

“Z” GUIDE

“S” Distance

Location

“E” GUIDE

“S” Distance

Location

ROLLED

ANGLE

GUIDES

1. INSTALL GUIDE ASSEMBLIES

• Locate the guide assemblies such that the ”S” dimension exists

between the guides, as shown in Figure 4.

• The ”S”dimension is shown on the ”DATA SHEET”.

• Both guides MUST be on a level line and both guides MUST be

plumb.

• The ”S”dimension must be held within 1/8” over the entire height of

guides.

• Guide assemblies are designed to rest on oor.

NOTE: If the bottom of one guide is above oor, see Step 42 on page 33.

NOTE: If outside angle is ared, then unbolt the Outside Angle and

the Middle Angle from the Wall Angle. They will be bolted to the Wall

Angle after the curtain installation is complete in Step 21.

Figure 3

Figure 4

Masonry jambs shown, non-masonry jamb Installation is similar.

Wall

Angle

Middle

Angle

Pre-Door Install

Outside

Angle

A. MASONRY JAMBS

Hold ”Z” guide wall angle against wall and drill mounting holes

through the top of slots using drill size shown below. Install jamb

fasteners on one guide. Recheck ”S” distance, and continue with

installation. Refer also to Expansion Anchor Instructions 500460-0001.

B. STEEL JAMBS SCREW ATTACHMENT OPTION

Hold ”E” guide wall angle against steel jamb and mark the spot to be

drilled at top of slots. Drill holes through the top of slots using drill

size shown below. Install all jamb fasteners on one guide. Recheck ”S”

distance, and continue with installation.

NOTE: When steel jamb does not extend above the opening, use three

thru-bolts to fasten each wall angle above the opening. See Figure 5.

2. IDENTIFY HEADPLATE BRACKETS

See Figure 6.

Right Hand Drive shown; Left Hand Drive is opposite.

Figure 5

Tension Headplate Drive Side Headplate

HEADPLATE BRACKETS

RH Drive shown, LH Drive opposite

Figure 6

Pre-Door Install (continued)

JAMB FASTENER DRILL SIZE JAMB FASTENER

SPECIFICATIONS

Steel 3/4” bolt 21/32” diameter Steel jambs must be minimum

5/16" thick

Concrete 3/4” expansion bolt 13/16” diameter

5-1/2” EMBED

HILTI KBTZ2 OR EQUIVALENT

6” O.C.

MIN 8 1/2” EDGE DISTANCE Drill

hole at least 8-1/2” from jamb

corner per OHD Installation

Instruction 500460.0001.

3. IDENTIFY BARREL ASSEMBLY DRIVE END

Right hand drive shown in Figure 7; left hand drive is opposite. Look for an

“R” for right hand drive or an“L” for left hand drive stamped on the end of

the drive shaft.

SPRING CONFIGURATION

See Figure 7.

• Left hand drive counterbalance has end of spring pinned to barrel

near tension end.

• Right hand drive counterbalance has end of spring pinned to

barrel several feet from tension end.

• At tension end of barrel the bearing assembly is pinned to the

barrel, as shown in Figure 8.

TENSION

SHAFT

DRIVE

SHAFT

DRIVE

SHAFT

3/8" PINS

LEFT HAND DRIVE

TENSION

SHAFT

TOWARDS CENTER

OF PIPE

3/8" PINS SEVERAL

INCHES

RIGHT HAND DRIVE

Figure 8

Figure 7

Pre-Door Install (continued)

4. BARREL AND HEADPLATE BRACKETS

• Set barrel assembly on blocks or sawhorses so headplate brackets clear the

oor. See Figures 9 and 10.

• Install set collar on tension shaft BEFORE sliding tension headplate on.

• Slide drive end of barrel assembly through drive bracket bearing, and tension

end through tension bracket.

• The distance between the headplate brackets should be the“S”dimension on

the “DATA SHEET”.

WARNING

Counterbalance damage could allow curtain to close rapidly which could result in

death or serious injury. A right hand drive headplate must be used with right hand

barrel assembly to prevent damage; left hand drive headplate and left hand barrel

must also match.

5. TENSION WHEEL

• Secure tension wheel to tension shaft, as shown in Figure 9.

• Use a 3/8 or 1/2 key to secure Tension Wheel to shaft. See Figure 11a and 11b.

• If Tension Wheel is 11” in diameter or larger, slide set collar next to Tension

Wheel and secure to tension shaft, as shown in Figure 9.

NOTE: Tension wheel must remain free of spring tension until instructed to apply

tension.

SET COLLAR

(required for 11” dia. wheel ONLY )

BEARING ASSEMBLY

Tension Wheel

Key

Figure 11a

Figure 9

RH Drive shown, LH opposite

Figure 10

RH Drive shown, LH opposite

Figure 12

Key

Set Collar

(Required for 11”dia. wheel ONLY)

Key

Figure 11b

Tension

Wheel

Set Screw

WARNING

Tension Wheel holds spring tension. Failure to key shaft could allow Tension Wheel

to fall or door to freefall causing severe injury or death. Verify that set collar is

installed to retain the adjusting wheel.

6. DRIVE SHAFT

• Slide Drive Shaft Sprocket onto Drive Shaft up against the

head plate bracket. Place key in Drive Shaft such that it aligns

with keyway in Sprocket.

• Loosely secure the set screw in the Drive Shaft Sprocket to the

Drive shaft, as shown in Figure 12.

NOTE: The drive sprocket will be fully tightened after the operator

is installed and aligned with it.

Drive Shaft

Sprocket

Drive Shaft

Headplate

Bracket

Set Screw

Pre-Door Install (continued)

7. LIFT BARREL AND HEADPLATE BRACKETS AND BOLT THEM TO GUIDE WALL ANGLES

• Use hex bolts to fasten headplate brackets to the inside of the guide wall angle.

• Bolt heads must be on the inside of the headplate brackets. See Figure 13.

Brackets may have 2 or 3 mounting slots.

• Put at steel washer under bolt head and under nut.

• Headplate brackets must be square to the wall and parallel.

• Center barrel between brackets.

• Barrel must be level.

• Tighten set screws in drive headplate bearing and slide set collar on tension shaft against

inside of tension headplate and tighten setscrews to lock counterbalance between

headplates.

8. RSX STORM SHELTER DOOR OPERATOR ASSEMBLY

Figure 13

Failure to correctly perform all steps in below can result in serious injury or death.

WARNING WARNING

Operator Install

Pre-Door Install (continued)

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