Webasto Thermo Top E Parking Bedienerhandbuch

Water Heater

Installation documentation

Ident. No.: 1314128B_EN Fee Euro 10.00 © Webasto AG

Suzuki Splash

Petrol

from Model Year 2008

Left-hand drive vehicle

Manual air conditioning

Feel the drive

WARNING!

Hazard warning:

Incorrect installation or repair of Webasto heating systems may cause a fire or result in the

emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as

a result.

Specialist company training, technical documentation, specialised tools and equipment are

required to install and repair Webasto heating and cooling systems.

Only original Webasto parts must be used. For this, also see the catalog of air and water heat-

er accessories from Webasto.

NEVER attempt to install or repair Webasto heating or cooling systems if you have not

successfully completed the company training and thereby acquired the required tech-

nical skills, or if you do not have access to the required technical documentation, tools

and equipment needed to carry out correct installation and repairs.

ALWAYS follow all Webasto installation and repair instructions and observe all warnings.

Webasto does not accept any liability for defects and damage that are attributable to installa-

tion by untrained staff.

Thermo Top E Parking Heater e1

00 0003

Thermo Top C Parking Heater e1

00 0002

Suzuki Splash

1314128B_EN 2

Table of Contents

Validity

Vehicle and engine types, equipment variants and national specifications not listed in this installation

documentationhavenot beentested. However,installationaccordingtothis installationdocumentation

may be possible.

The installation location of the digital timer should be confirmed with the end customer before installa-

tion.

Manufacturer Model Type EG BE No. / ABE

Suzuki Splash EX e4 * 2001/116 * 0130 * ...

Engine type Engine model Output in kW Displacement in cm³

K10B Petrol 48 996

K12B Petrol 63 1242

Validity 2

Heater / Installation Kit 3

Foreword 3

General Instructions 3

Special Tools 3

Explanatory Notes on Document 4

Preliminary Work 5

Heater installation location 5

Electrical system 6

Fan control 7

Remote option (Telestart) 8

Preparing installation location 9

Preparing heater 9

Installing heater 12

Combustion air 13

Exhaust gas 14

Fuel 16

Coolant circuit 20

Final Work 25

Operating Instructions for End Customer 26

Suzuki Splash

1314128B_EN 3

Heater / Installation Kit

Optional heater control either:

Heater recommended for the respective vehicle class:

The selection of the heater is based on the passenger compartment size of the vehicle and the level of

comfort required by the customer!

Foreword

This installation documentation applies to Suzuki Splash Petrol vehicles for validity, see page 2 - from

model year 2008 and later, assuming technical modifications to the vehicle do not affect installation,

any liability claims excluded. Depending on the vehicle version and equipment, modifications may be

necessary during installation with respect to the installation documentation.

However, the stipulations in this "installation documentation" and the "operating and maintenance in-

structions" for the Thermo Top C/P/E must always be observed.

The corresponding rules of technology and any information from the vehicle manufacturer should be

observed during the installation work.

General Instructions

Installation should be carried out according to the general, standard rules of technology. Unless spec-

ified otherwise, fasten hoses, lines and wiring harnesses to original vehicle lines and wiring harnesses

using cable ties.

Sharp edges should be fitted with rub protection (split-open plastic hose).

Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 100K, Order No.

111329).

Special Tools

- Torque wrench for 2.0 - 10 Nm

- Hose clamping pliers

Quantity Description Order No.:

1 Suzuki-specific heater delivery scope See Suzuki price list

1 Installation kit for Suzuki Splash Petrol 1314113A

Description Order No.:

Heater controls See Suzuki price list

Vehicle Heater

Compact car Thermo Top E

Mid-size car, station wagon Thermo Top C

Suzuki Splash

1314128B_EN 4

Special features are highlighted using the following symbols:

The arrow in the vehicle icon indicates the position on

the vehicle and the viewing angle.

Specific risk of injury or fatal accidents.

Specific risk of damage to components.

Specific risk of fire or explosion.

Referenceto generalinstallationinstructions ofWebas-

tocomponentsortothemanufacturer'svehicle-specific

documents.

Reference to a special technical feature.

All dimensions are in mm!

Tightening torque of hose clamps = 2.0 + 0.5 Nm!

Tightening torque of Ejot screws, Ejot studs = 10 Nm!

Mechanical system

Electrical system

Coolant circuit

Fuel

Exhaust gas

Combustion air

Explanatory Notes on Document

To provide you with a quick overview of the individual working steps, you will find an identification mark

on the outside top right corner of the page in question.

Suzuki Splash

1314128B_EN 5

Preliminary Work

WARNING!

- Open fuel tank cap, ventilate tank.

- Close the fuel tank cap again.

- Disconnect the battery "earth" or "ground" connection.

-Depressurisethe cooling system.

- Copy the factory number from the original type label to the duplicate type label.

- Remove years that do not apply from the duplicate label.

- Attach the duplicate label (type label) in the appropriate place.

- Completely remove the battery.

- Remove the air intake resonator.

- Detach the wheel well trim on the right and left.

- Remove the bumper.

- Remove the fuel tank and the fuel-tank vent line according to the manufacturer's instructions.

- Remove the fuel-tank sending unit in accordance with manufacturer's instructions.

- Remove the lower cover of the instrument trim on the driver's side.

- Remove the upper A-pillar trim on the driver's side (only with Telestart).

- Remove the handbrake lever trim (only with digital timer).

Remove page 26 "Operating Instructions for End Customer" and add to the vehicle operating instruc-

tions.

Heater installation location

Photo shows vehicle with manual transmis-

sion!

1Heater Installa-

tion loca-

tion

Suzuki Splash

1314128B_EN 6

Electrical system

Wiring harness pass through

1Protective rubber plug

Digital timer

1Digital timer

Wiring har-

ness rout-

ing

diagram

Earth point

1Earth wire on wiring harness of heater

2Original vehicle earth point

Fuse holder, K3 relay

1Fuse holder

2Original vehicle bolt, angle bracket

3K3 relay, M5x16 bolt, washer, M5 nut

Wait until later to install the wiring har-

ness of the metering pump together

with the fuel line along the original ve-

hicle fuel lines in a 10 mm dia., 2,100

mm long corrugated tube on the under-

body

Suzuki Splash

1314128B_EN 7

Fan control

Wiring dia-

gram

Webasto components Vehicle components Colours and symbols

Legend

HG Heater TT-C/E GM Fan motor rt red

X1 6-pin heater connector GR Fan relay ws white

F3 25 A fuse WG Resistor group sw black

K3 Fan relay F Fuse br brown

gn green

ge yellow

XCutting point

Wiring colours may vary.

Connection to 2-pin connector 5from the fan

motor.

Produce connections as shown in wiring dia-

gram.

1Black/yellow (sw/ge) wire of fuse F

2Red (rt) wire from K3/87a

3Black (sw) wire from K3/30

4Black/yellow (sw/ge) connector

Connect-

ing fan-mo-

tor

gn/

rt/ws

Webasto

Suzuki

sw/

sw/ws

X1 4

85 30

87a87

sw/

1GM

Suzuki Splash

1314128B_EN 8

Remote option (Telestart)

1Receiver, M5x16 bolt,washer, flanged nut,

original vehicle hole

Installing

receiver

1Antenna

Installing

antenna

Temperature sensor only for T100 HTM

1Fasten temperature sensor on original ve-

hicle wiring harness with cable tie

Installing

tempera-

ture sensor

1314128B_EN 9

Suzuki Splash

Preparing installation location

Bend tab 1inward at markings.

Laying on

tab

1Remove original vehicle bolt (will be re-

used)

Removing

bolt

Crossmember2onlypresentonvehicleswith

manual transmission

150 mm edge protection [2x]

Installing

edge pro-

tection

Preparing heater

Mount M6x20 bolt 2in existing hole before in-

stalling. Insert two washers between bracket

3and heater at position 4.

1Ejot screw [2x]

4Ejot screw, washer [2x]

5Hose section, 10 mm dia. clamp

Premount-

ing bracket

1 2

1314128B_EN 10

Suzuki Splash

1Exhaust pipe

a = 190

2Exhaust end section

b = 335

Discard section XPreparing

exhaust

pipe

1Loosely mount hose clamp [2x]

2Red (rt) rubber isolator [2x]

3Exhaust pipe

Preparing

exhaust

pipe

Close off condensed-water drain hole at posi-

tion 2.

1Exhaust silencer

Preparing

silencer

1Flanged nut

Installing

silencer

and ex-

haust pipe

a b

1 2

22 3

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