Webasto Thermo Top E Bedienungsanleitung

part number: 93199670 04/08

WARNING!

Hazard warning:

Incorrect installation or repair of Webasto heating systems may cause a fire or result

in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can

be caused as a result.

Specialist company training, technical documentation, specialized tools and

equipment are required to install and repair Webasto heating and cooling systems.

NEVER attempt to install or repair Webasto heating or cooling systems if you have not

successfully completed the company training and thereby acquired the required

technical skills, or if you do not have access to the required technical documentation,

tools and equipment needed to carry out correct installation and repairs.

ALWAYS follow all Webasto installation and repair instructions and observe all

warnings.

Webasto does not accept any liability for defects and damage that are attributable to

installation by untrained staff.

Feel the drive

Opel Antara

3.2 Gasoline

from Model Year 2007

Left-hand drive vehicle

Automatic transmission

Ident. No.: 1311938A_EN Fee Euro 10 © Webasto AG

Water Heater Unit

Thermo Top E Additional Heater

Thermo Top C Additional Heater

Thermo Top P Additional Heater

Installation Instructions

00 0003

00 0002

00 0104

part number: 93199670

Opel Antara

Validity

Vehicle and engine types, equipment variants and national specifications not listed in these installation

instructionshavenotbeentested.However, installationaccordingtotheseinstallationinstructionsmay

be possible.

The installation location of a digital timer and summer/winter switch should be confirmed with the end

customer before installation.

Manufacturer Model Type EG-BE No./ABE

Opel Antara L-A e4 * 2001 / 116 * 0118

Engine type Engine model Output in kW Displacement in cm³

10HM Gasoline 167 3195

Validity 2

Heater Unit/Installation Kit 3

Foreword 3

General Instructions 3

Special Tools 3

Explanatory Notes on Document 4

Preliminary Work 5

Heater unit installation location 5

Electrical Connections 6

Fan controller for manual air conditioning 7

Automatic air-conditioning fan controller 9

Remote option (Telestart) 12

Remote option (Thermo Call) 13

Preparing heater unit 14

Preparing installation location 16

Installing heater unit 18

Coolant connection 19

Fuel Connection 22

Combustion air 24

Exhaust system 25

Final Work 28

Operating Instructions for End Customer 29

Table of Contents

part number: 93199670

Opel Antara

Heater Unit/Installation Kit

Optional heater control:

Also required with automatic air-conditioning:

Heater unit recommended for the respective vehicle class:

The selection of the heater unit is based on the passenger compartment size of the vehicle and the

level of comfort required by the customer!

Foreword

These installation instructions apply to Opel Antara vehicles with a 3.2 Gasoline engine and a manual

transmission

- for validity, see page 2 - from model year 2007 and later, assuming technical modifications to the

vehicle do not affect installation, any liability claims excluded. Depending on the vehicle version and

equipment, modifications may be necessary during installation with respect to these installation

instructions.

However,thestipulations in the "installationinstructions"and"operatingandmaintenanceinstructions"

for the Thermo Top C/P/E must always be observed.

The corresponding rules of technology and any information from the vehicle manufacturer should be

observed during the installation work.

General Instructions

Installation should be carried out according to the general, standard rules of technology. Unless

specified otherwise, fasten hoses, lines and wiring harnesses to original vehicle lines and wiring

harnesses using cable ties.

Sharp edges should be fitted with edge protectors (split-open plastic hose).

Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 100K, Order No.

111329).

Special Tools

- Torque wrench for 2.0 - 10 Nm

- Hose clamping pliers

- Metric Thread-Setter Kit

Quantity Description Order No.:

1 Opel-specific heater unit delivery scope See Opel price list

1 Installation kit for Opel Antara (basic kit) 1311919A

1 Additional kit for Opel Antara 3.2 liter Gasoline 1311922A

Quantity Description Order No.:

1 Heater control See Opel price list

Quantity Description Order No.:

1 Kit for Opel Antara with Automatic Air-Conditioning 1311923A

Vehicle Heater unit

Compact car Thermo Top E

Mid-size car, station wagon Thermo Top C

Full-size car, van, offroader Thermo Top P

part number: 93199670

Special features are highlighted using the following symbols:

Mechanical system

Electrical system

Coolant connection

Fuel connection

Exhaust system

Combustion air

The arrow in the vehicle icon indicates the position on

the vehicle and the viewing angle.

Opel Antara

Specific risk of injury or fatal accidents.

Specific risk of damage to components.

Specific risk of fire or explosion.

Reference to general installation instructions of

Webasto components or to the manufacturer's vehicle-

specific documents.

Reference to a special technical feature.

Explanatory Notes on Document

To provide you with a quick overview of the individual working steps, you will find an identification mark

on the outside top right corner of the page in question.

part number: 93199670

Opel Antara

Preliminary Work

WARNING!

- Disconnect the battery "earth" or "ground" connection.

-Depressurizethe cooling system.

- Copy the factory number from the original type label to the duplicate type label.

- Remove years that do not apply from the duplicate label.

- Attach the duplicate label (type label) in the appropriate place.

- Completely remove the battery

- Remove the fuse and relay box

- Remove the engine cover

- Remove the engine control unit

- Disconnect the power-steering fluid reservoir

- Disconnect the expansion tank

- Remove the charge-air tube between the air filter and the turbocharger

- Disconnect the air hose from the charge-air tube to the engine at the engine

- Remove the filler neck of the window washer system

- Remove the vent line at the top to the coolant expansion tank

- Open the fuel tank cap, ventilate the tank.

- Close the tank cap again.

- Remove the underride protection

- Open the left tank mounting service lid

- Remove the A/C control panel according to the manufacturer's instructions (only with manual air-

conditioning)

- Remove the glove compartment (only with automatic air-conditioning)

Remove page 29 "Operating Instructions for End Customer" and add to the vehicle operating

instructions.

Heater unit installation location

1Heater unit

Installation

location

part number: 93199670

Opel Antara

Electrical Connections

Wiring harness pass through

1Protective rubber plug

Digital timer

1Digital timer

Wiring

harness

installation

diagram

Fuse holder, relay K3

1Move original vehicle clip

2Angle bracket

3Drill out hole to 9 mm dia., mount M6 rivet nut,

M6x20 bolt, spring lockwasher

4Fuse holder

5K3 relay

6Align M5x16 bolt, large diameter washer, M5

flanged nut to right in oblong hole

Summer/winter switch option

1Summer/winter switch, drilled hole 12 mm dia.

Do not install the metering pump

cableharnessuntillatertogether

with fuel pipe along the original

vehicle fuel lines on the

underbody

1 3

part number: 93199670

Opel Antara

Fan controller for manual air conditioning

Wiring

diagram

for manual

air con-

ditioning

Webasto components Components of Opel Antara Colors and symbols

Legend

HG Heater unit TT-C/E GM Fan motor rt red

X1 6-pin connector GS Fan switch ws white

F3 Fuse, 25 A EF3 40 A fan fuse sw black

K3 Fan relay WG Resistor group br brown

K3.1 Additional relay GR Fan relay gn green

bl blue

or orange

XCutting point

Wiring colors may vary.

Webasto

Opel

87a

rt/ws

gn/

EF3

87a

K3.1

F22

bl/sw

bl/gn

bl/sw

bl/gn

1234

0,75²

2,5²

4²

2,5²

part number: 93199670

Opel Antara

Preparing electrical system

Produce connections as shown in wiring

diagram.

Cut 500 mm off included protective sleeving

and push onto lines 2, 3and 4. Push

remaining end of protective sleeving onto

line 1.

Preparing

additional

relay K3.1

Fan controller

Produce connections as shown in wiring

diagram.

1Mount M5x16 bolt, flanged nut in existing

hole

2Original vehicle ground support point

3Brown (br) wire 50,75² from K3.1/85

4Additional relay K3.1

Con-

necting

additional

relay

Connection to 2-pin connector 1from fan

motor.

Produce connections as shown in wiring

diagram (crimp and shrink).

2Brown (br) wire to connector

3Brown (br) wire from fuse EF3

4Red (rt) wire 12.5² from K3.1/86

5Red (rt) wire to K3/87a

6Black (sw) wire from K3/30

Con-

nectingfan

motor

Connection to 6-pin connector 6from fan

switch.

Produce connections as shown in wiring

diagram (crimp and shrink).

1Brown (br) wire 44² from K3.1/30

2Black (sw) wire to original vehicle ground

point

3Red (rt) wire 3, 2.5² from K3.1/87a

4Blue/green (bl/gn) wire to resistor group

5Blue/green (bl/gn) wire from connector A1

7Black (sw) wire from connector A6

8Black (sw) wire 2, 4² from K3.1/87

Con-

nection to

fan switch

85 30

87a

K3.1

rt 2,5²

1000mm

br 0,75²

500mm

sw 4²

500mm

br 4²

500mm

rt 2,5²

500mm

1 3

7 6 5

part number: 93199670

Opel Antara

Automatic air-conditioning fan controller

Automatic

air-con-

ditioning

circuit

diagram

Webasto components Components of Opel Antara Colors and symbols

Legend

HG Heater unit TT-C/E GM Fan motor rt red

X1 6-pin heater unit

connector GR Fan controller ws white

F3 Fuse, 25 A KB Air-conditioning control

element sw black

K3 Fan relay F22 Fuse 10A br brown

K3.1 Additional relay EF3 Fuse 40A gn green

R1 0.9 ohm resistor A Connector for A/C

control panel bl blue

B Connector for A/C

control panel GR gray

vi violet

XCutting point

Wiring colors may vary.

gn/

rt/ws

Webasto

Opel

85 30

87a

X1 F3

85 30

87a

K3.1

F22

BB1

gr/sw

-GM

EF3

0,75²

2,5²

4²

part number: 93199670

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