Webasto Thermotop E Bedienungsanleitung

Webasto Part Number : 4110310A

Issue No: 02 : 10th November 2010

Matthew Millard

In the interests of continued development, we reserve the right to change

specifications without prior notice © Webasto Product UK Limited

Marine Comfort

Installation Instructions

Marine Water Heaters

Thermotop C / E - Diesel 12v - English

Marine Comfort

www.butlertechnik.com

Webasto Part Number : 4110310A

Issue No: 02 : 10th November 2010

Matthew Millard

In the interests of continued development, we reserve the right to change

specifications without prior notice © Webasto Product UK Limited

Marine Comfort

Thank you for choosing Webasto Marine Central Heating

We are certain that you will enjoy many years of satisfactory

service from your Webasto product. Should you require any

assistance Butler Technik are always at your service.

Happy Boating!

www.butlertechnik.com

Webasto Part Number : 4110310A

Issue No: 02 : 10th November 2010

Matthew Millard

In the interests of continued development, we reserve the right to change

specifications without prior notice © Webasto Product UK Limited

Marine Comfort

Replacing other heaters

If this heater kit has been purchased to replace an

existing installation please see the important points

below. Otherwise continue to the next page.

Replacing other heaters

If you are removing an existing heater to fit this new

one then you must remove all the associated old

parts for that heater even if you are replacing a like

for like heater.*

This includes:

Fuel lines

Fuel pump

Exhaust system

Wiring harness

Controls / timers

Heater mountings

The heating circuit can remain intact, i.e. (radiators

and blowers etc) as long as they are installed in a

correct manner and resemble the installations

described on pages 16-22.

When all of the above parts are removed continue

with the new installation using the supplied new

parts.

*System components wear and performance can

decrease with age and should be replaced when

fitting a new heater.

www.butlertechnik.com

Webasto Part Number : 4110310A

Issue No: 02 : 10th November 2010

Matthew Millard

In the interests of continued development, we reserve the right to change

specifications without prior notice © Webasto Product UK Limited

Marine Comfort

WARRANTY

Your Webasto heater is covered by a full

Manufacturer’s warranty covering defects caused by

faulty manufacture. This warranty period is 24

months from the point of purchase.

Claims cannot be accepted where faulty installation

has caused failure.

The warranty does not cover damage through water

ingress, external force, incorrect installation or

misuse.

Repairs, both during and after the warranty period,

should be carried out by an authorised Webasto

dealer only. Claims for repairs carried out by other

than an authorised Webasto dealer cannot be

accepted.

These conditions do not affect your statutory rights.

If you have any doubts as to who is your local

dealer, please do not hesitate to call Webasto. We

will inform you of your local dealer, who will be

pleased to give you any further information with

regard to your heater, or carry out any work or

repairs you may require.

All warranties are subject to the specific exclusions

detailed below:

Bulbs, line fuses, fuel filters, overheat fuses,

drive belts, glass panels, refrigerant,

receiver drier and lubricants. (Unless their

loss, damage or failure, has been caused by

a defect that falls within the scope of the

warranty cover as detailed above).

Glow plugs, burners, gaskets and seals normally

replaced during routine servicing, will not be

covered by the warranty, either to qualify for,

or within the duration, of any specific

warranty period.

Travelling time and mileage incurred in order to

affect repairs, (unless the installation of the

product is such that it cannot practically be

taken to an authorized repair centre).

These exclusions also preclude any claims for

labour associated with the diagnosis, or repair, of

any defects falling wholly within the scope of the

exclusions.

Warranty cover does not apply if the product was not

correctly installed (except as detailed above); is used

for any purpose other than that for which it was

designed; has been subject to misuse or neglect in any

way; has been modified without the prior approval of

Webasto product UK Ltd; has been fitted with non

genuine parts; or has been serviced or repaired other

than by a person approved by Webasto Product UK Ltd.

Warranty cover commences upon the date of purchase

of the product, or of the equipment into which the

product is installed from new. All warranty claims must

be presented with proof of purchase of the product.

www.butlertechnik.com

Webasto Part Number : 4110310A

Issue No: 02 : 10th November 2010

Matthew Millard

In the interests of continued development, we reserve the right to change

specifications without prior notice © Webasto Product UK Limited

Marine Comfort

SERVICE

Don’t guess … seek advice!

Your local authorised Webasto dealer will be

pleased to help. Check first to determine

whether ‘call out’ charges may be applicable.

Regularly check your Webasto heating system

for the following points:-

• Corrosion on electrical terminals … clean

and spray with an inhibitor as necessary

• Clean running at the exhaust … if not, call

an authorised Webasto dealer

• Ensure that the exhaust outlet and

combustion air intake are ‘free’ and not

blocked or damaged … repair or replace as

required.

• Ensure sufficient water is in the header tank

if a tank is used, or check the system

pressure gauge if a the heater is fitted to a

pressurised system. Do not let either type

of system run dry.

• Periodically check the water specific gravity

and top up as required with a 75% water

25% anti-freeze mix .

• Run your heating system during the

summer, if only for a few minutes each

month, to check that it is operating

satisfactorily and to avoid ‘old’ diesel

collecting in the fuel lines. This avoids

acidity which can destroy components.

Every alternate season, it is recommended that

an authorised Webasto dealer tests the heater

system, and if required, any carbon deposits can

be removed from the heat exchanger.

If the heater takes in sea water or water from a

hose whilst cleaning the boat, - seek the advice

of a Webasto dealer immediately.

www.butlertechnik.com

Webasto Part Number : 4110310A

Issue No: 02 : 10th November 2010

Matthew Millard

In the interests of continued development, we reserve the right to change

specifications without prior notice © Webasto Product UK Limited

Marine Comfort

TECHNICAL DATA

THERMOTOP C 12v

Heater Operation Thermotop C

Type Water heater with

evaporator type burner

Mark of Approval ~S289

Heat Output Full load

Part load 5.2kW

2.5kW

Fuel Diesel - EN590

Gas Oil - BS2869A2

Fuel Consumption Fuel load

Part load 0.59 l/h

0.30 l/h

Rated Voltage 12 Volt

Operating Voltage Range 9.75…15 Volt

Rated power consumption with circulating pump

(without vehicle fan) Full load

Part load 32 W

18 W

Max. permissible ambient temperature:

Heater: - operation

- storage

Metering pump: - operation

-40º …+60ºC

-40º …+120ºC

-40º …+20ºC

Max. allowable working pressure (heat carrier) 0.4…2.5 bar

Capacity of heat exchanger 0.15 l

Minimum amount to be maintained in the circuit 4.00 l

Minimum volume flow of heater 250 l/h

CO2 content in exhaust gas (perm. funct. Range) 8…12.0 Vol -%

Dimensions of heater Length 214 mm

Width 106 mm

Height 168 mm

Weight 2.9kg

Circulating Pump 4847

Volume flow against 0.14 bar 500 l/h

Rated voltage 12 Volt

Operating voltage range 10.5…15 Volt

Rated power consumption 14 W

Dimensions of circulating pump Length 95 mm

Width 61 mm

Height 61 mm

Weight 0.3 kg

www.butlertechnik.com

Webasto Part Number : 4110310A

Issue No: 02 : 10th November 2010

Matthew Millard

In the interests of continued development, we reserve the right to change

specifications without prior notice © Webasto Product UK Limited

Marine Comfort

TECHNICAL DATA

THERMOTOP E 12v

Heater Operation Thermotop E

Type Water heater with

evaporator type burner

Mark of Approval ~S316

Heat Output Full load

Part load 4.2kW

2.5kW

Fuel Diesel - EN590

Gas Oil - BS2869A2

Fuel Consumption Fuel load

Part load 0.47 l/h

0.30 l/h

Rated Voltage 12 Volt

Operating Voltage Range 10.5…15 Volt

Rated power consumption with circulating pump

(without vehicle fan) Full load

Part load 22 W

18 W

Max. permissible ambient temperature:

Heater: - operation

- storage

Metering pump: - operation

-40º …+60ºC

-40º …+120ºC

-40º …+20ºC

Max. allowable working pressure (heat carrier) 0.4…2.5 bar

Capacity of heat exchanger 0.15 l

Minimum amount to be maintained in the circuit 3.00 l

Minimum volume flow of heater 250 l/h

CO2 content in exhaust gas (perm. funct. Range) 8…12.0 Vol -%

Dimensions of heater Length 214 mm

Width 106 mm

Height 168 mm

Weight 3.0 kg

Circulating Pump 4847

Volume flow against 0.14 bar 500 l/h

Rated voltage 12 Volt

Operating voltage range 10.5…15 Volt

Rated power consumption 14 W

Dimensions of circulating pump Length 95 mm

Width 61 mm

Height 61 mm

Weight 0.3 kg

www.butlertechnik.com

Webasto Part Number : 4110310A

Issue No: 02 : 10th November 2010

Matthew Millard

In the interests of continued development, we reserve the right to change

specifications without prior notice © Webasto Product UK Limited

Marine Comfort

HEATER DIMENSIONS

105.5

104.5

213.5

1Fuel Inlet

2Water Outlet

3Exhaust Gas Outlet

4Combustion Air Inlet

5 Water Inlet

162.8

www.butlertechnik.com

Webasto Part Number : 4110310A

Issue No: 02 : 10th November 2010

Matthew Millard

In the interests of continued development, we reserve the right to change

specifications without prior notice © Webasto Product UK Limited

Marine Comfort

THE HEATER

The Thermotop Marine Kit incorporates a

diesel powered 5.2kW / 4.2kw water heater,

with a capability of a variable heat output,

down to a reduced heat level of 2.5kW.

Heated water is supplied to the vessel’s

heating system, consisting of household style

radiators and an option of domestic hot water

is also possible with the use of a Calorifier.

The heater burns diesel fuel supplied from the

vessel’s main tank, the correct amount of fuel

being measured and drawn by the dosing

pump, prior to delivery to the heater’s

combustion chamber.

On arrival in the combustion chamber, the fuel

is vaporised off a unique ‘Ferro-Tech’ burner,

initially being ignited by a glowpin. Following

starting the heater, combustion is sustained by

the continuous vaporisation of the metered

fuel delivery.

Combustion takes place within a sealed heat

exchanger, and exhaust gasses are ducted to

the vessel's side or transom, via a stainless

steel flexible pipe and skin fitting.

Meanwhile the heater’s integral water pump

circulates cool water from the heating system

into the heat exchanger, where it is heated

and re-introduced hot into the heating system

to heat the radiators etc.

Operation of the heater is via a 3 event digital

timer, which can be sited in the main cabin

area. The timer also has an “instant heat”

facility.

If blower boxes are used, an optional thermostat

control system is available to regulate the cabin

temperature.

For maximum safety, the heater has various

sensors which will shut down the heater should

they be activated.

These heaters are not solely used in boats; but

are supported by a pedigree of military, truck,

car, luxury coach and a variety of other applica-

tions.

The Thermotop C / E marine kit is designed

specifically for marine users, incorporating the

high technical specification required for The

Inland Waterways

Combustion Air Inlet

Fuel inlet

Cold Water Return

Hot Water Outlet

Exhaust Gas Outlet

Electrical Connections

www.butlertechnik.com

Webasto Part Number : 4110310A

Issue No: 02 : 10th November 2010

Matthew Millard

In the interests of continued development, we reserve the right to change

specifications without prior notice © Webasto Product UK Limited

Marine Comfort

POSITIONING OF THE HEATER

The heater requires a dry, protected area, which

will not be adversely affected by seawater,

excessive vibration or fumes.

The location of the heater must be well clear of

any gas storage or delivery lines. When

choosing the position, bear in mind stowage,

conduits and service access points, steering gear

linkages etc. It is also important to consider the

required installation features for the Thermotop

C / E heater.

1. Exhaust maximum length

2. Exhaust outlet point

3. Combustion air maximum length

4. Combustion air inlet point

5. Access for heater pipes

6. Fuel pick-up point

7. Electrical supply

The engine room is a favoured position, where

fuel, combustion air and access to the hull for the

exhaust are all at hand. As an alternative, fit the

heater in a cupboard in the galley, ducting the

combustion air inlet to a point within the vessel

not usually occupied by passengers. Avoid

impinging upon stowage space or placing the

heater where sails may rest on the hot exhaust

system. Mount the heater level so as to avoid

forming air pockets inside the heat exchanger.

The heater will be shipped with a serial number / ID

label attached on one side and a duplicate spare on

the other. Please mount the spare label on the

other side of the heater or somewhere on the

heater were it is visible.

Figure 1

Typical Water Heater System

Do not mount the heater as shown below

If the heater is mounted in these orientations air will be trapped inside

the heat exchanger.

Permissible mounting orientations are shown below

0°<> +90°

0°<> -90°

www.butlertechnik.com

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