Wenglor CP08MHT80 Bedienungsanleitung

CP08MHT80 OCP801H0180

CP24MHT80 OCP162H0180

CP35MHT80 OCP352H0180

High-Performance Distance Sensor

Operating Instructions

Translation of the Original Operating Instruction

Subject to change without notice

Available as PDF version only

Status: 24.03.2021

www.wenglor.com

Index

1. Proper Use 3

2. Safety Precautions 3

2.1. Safety Precautions 3

2.2. Laser/LED warning 3

2.3. Approvals and IP Protection 4

3. Technical Data 5

3.1. Complementary Products (see catalog) 7

3.2. Connection Diagram 7

3.3. Housing Dimensions 7

3.4. Control Panel 8

4. Installation Instructions 8

5. Initial Operation 8

6. Function 8

7. Adjustment 9

7.1. Manual Adjustments 9

7.2. Special Settings 12

7.3. Settings and Queries via the RS-232 interface 13

8. Maintenance Instructions 19

9. Proper Disposal 19

10. EU Declaration of Conformity 19

High-Performance Distance Sensor 3

1. Proper Use

High performance distance sensors which use the principle of angle measurement determine the distance be-

tween the sensor and the object. These sensors have small working ranges (under 1 m) and recognize objects

with high precision. Some sensors use a high-resolution CMOS line array and DSP signal processing. The color,

shape and texture of the objects to be recognized does not affect the sensors’ measurements. Even dark objects

can be reliably detected against a bright background. They can be operated with very high speeds or very high

resolutions. The measured value can be output as an analog value or via the interfaces. Furthermore, Teach-In,

ﬁlter functions for adjusting a switching output, and an error output are available. The measuring range can be

selected individually within the working range.

2. Safety Precautions

2.1. Safety Precautions

• This operating instruction is part of the product and must be kept during its entire service life.

• Read this operating instruction carefully before using the product.

• Installation, start-up and maintenance of this product has only to be carried out by trained personnel.

• Tampering with or modifying the product is not permissible.

• Protect the product against contamination during start-up.

• Not a safety component in accordance with the EU Machinery Directive.

2.2. Laser/LED warning

Class Laser 1 (EN 60825-1)

Observe all applicable standards and safety precautions.

Class Laser 2 (EN 60825-1)

Observe all applicable standards and safety precautions.

The enclosed laser warning labels must be attached and

visible at all time. Do not stare into beam.

CAUTION!

Observe all applicable standards and safety precau-

tions. The enclosed laser warning labels must be at-

tached and visible at all time. Do not stare into beam.

LASER CLASS 1

EN 60825-1:2014

EN60825-1: 2014

Pp< 1.0 mW, t< 2000 µs, λ= 620-690 nm

LASER

LASER RADIATION -

DO NOT STARE INTO BEAM

620 - 690 nm < 1mW

CLASS 2 LASER PRODUCT

CAUTION

Safety Precautions

2.3. Approvals and IP Protection

RoHS

High-Performance Distance Sensor 5

3. Technical Data

CP08MHT80 CP24MHT80 CP35MHT80

Optical Data

Working Range 30…80 mm 40...160 mm 50...350 mm

Measuring Range 50 mm 120 mm 300 mm

Resolution < 8 µm < 20 µm < 50 µm

Resolution (Speed-Mode) < 12 µm < 30 µm < 80 µm

Linearity 0,1 % 0,1 % 0,15 %

Linearity (Speed-Mode) 0,2 % 0,2 % 0,2 %

Light Source Laser (red) Laser (red) Laser (red)

Wave Length 660 nm 660 nm 660 nm

Laser Class 2 2 2

Service Life (25 °C) 100000 h 100000 h 100000 h

max. Ambient Light 10000 Lux 10000 Lux 10000 Lux

Electrical Data

Supply Voltage 18…30 V DC 18…30 V DC 18…30 V DC

Light Spot Size at begin working range 0,5×1 mm 0,5×1,2 mm 0,6×1,5 mm

Light Spot Size at end working range 1×2 mm 1×2,5 mm 1,5×4 mm

Current Consumption (Ub = 24 V) < 80 mA < 80 mA < 80 mA

Measuring rate 1500/s 1500/s 800/s

Response Time 660 µs 660 µs 1250 µs

Response Time (Resolution-Mode) 1660 µs 1660 µs 2500 µs

Temperature Drift < 5 µm/°C < 10 µm/°C < 25 µm/°C

Temperature Range –25...50 °C –25...50 °C –25...50 °C

Analog Output 0…10 V 0…10 V 0…10 V

Current Output Load Resistance < 1 mA < 1 mA < 1 mA

Analog Output 4…20 mA 4…20 mA 4…20 mA

Current Output Load Resistance < 500 Ohm < 500 Ohm < 500 Ohm

Voltagedrop PNP-Error Output < 2,5 V < 2,5 V < 2,5 V

Switching Current PNP-Error Output < 200 mA < 200 mA < 200 mA

Short-Circuit Protection yes yes yes

Reverse Polarity Protection yes yes yes

Interface RS-232 RS-232 RS-232

Baud Rate 38400 Bd 38400 Bd 38400 Bd

Protocol 8 N 1 8 N 1 8 N 1

Mechanical Data

Adjustment Teach-In Teach-In Teach-In

Housing Plastic Plastic Plastic

Protection Mode IP67 IP67 IP67

Connection M12×1 M12×1 M12×1

Protection Class III III III

FDA Accession Number 0820588-000 0820589-000 0820590-000

Reference material: Kodak white 90 % remission

Technical Data

OCP801H0180 OCP162H0180 OCP352H0180

Optical Data

Working Range 30…80 mm 40...160 mm 50...350 mm

Measuring Range 50 mm 120 mm 300 mm

Resolution < 8 µm < 20 µm < 50 µm

Resolution (Speed-Mode) < 12 µm < 30 µm < 80 µm

Linearity 0,1 % 0,1 % 0,15 %

Linearity (Speed-Mode) 0,2 % 0,2 % 0,2 %

Light Source Laser (red) Laser (red) Laser (red)

Wave Length 660 nm 660 nm 660 nm

Laser Class 1 1 1

Service Life (25 °C) 100000 h 100000 h 100000 h

max. Ambient Light 10000 Lux 10000 Lux 10000 Lux

Electrical Data

Supply Voltage 18…30 V DC 18…30 V DC 18…30 V DC

Light Spot Size at begin working range 0,5×1 mm 0,5×1,2 mm 0,6×1,5 mm

Light Spot Size at end working range 1×2 mm 1×2,5 mm 1,5×4 mm

Current Consumption (Ub = 24 V) < 80 mA < 80 mA < 80 mA

Measuring rate 1000/s 1000/s 500/s

Response Time 1000 µs 1000 µs 2000 µs

Response Time (Resolution-Mode) 2000 µs 2000 µs 4000 µs

Temperature Drift < 5 µm/°C < 10 µm/°C < 25 µm/°C

Temperature Range –25...50 °C –25...50 °C –25...50 °C

Analog Output 0…10 V 0…10 V 0…10 V

Current Output Load Resistance < 1 mA < 1 mA < 1 mA

Analog Output 4…20 mA 4…20 mA 4…20 mA

Current Output Load Resistance < 500 Ohm < 500 Ohm < 500 Ohm

Voltagedrop PNP-Error Output < 2,5 V < 2,5 V < 2,5 V

Switching Current PNP-Error Output < 200 mA < 200 mA < 200 mA

Short-Circuit Protection yes yes yes

Reverse Polarity Protection yes yes yes

Interface RS-232 RS-232 RS-232

Baud Rate 38400 Bd 38400 Bd 38400 Bd

Protocol 8 N 1 8 N 1 8 N 1

Mechanical Data

Adjustment Teach-In Teach-In Teach-In

Housing Plastic Plastic Plastic

Protection Mode IP67 IP67 IP67

Connection M12×1 M12×1 M12×1

Protection Class III III III

FDA Accession Number 1120734-000 1120717-000 1120723-000

Reference material: Kodak white 90 % remission

High-Performance Distance Sensor 7

3.1. Complementary Products (see catalog)

wenglor offers Connection Technology for ﬁeld wiring.

Suiting Connection Technology No.

S01

Suiting Mounting Technology No.

380

Analog Evaluation Unit AW02

Feldbus Gateways ZAGxxxN01

Interface Cable S232W3

Protection Housing Set ZSP-NN-02

Protection Housing ZSV-0x-01

3.2. Connection Diagram

+ Supply Voltage +

V Contamination/Error output (NO)

RxD/La RS-232 Receive Line/Emitted light disengageable

TxD RS-232 Transmit Line

O Analogue output

O – Ground for the analogue output

– Supply Voltage 0 V

S Shielding

3.3. Housing Dimensions

= Transmitter Diode

= Receiver Diode

Screw M4 = 0,5 Nm

529

Installation Instructions

3.4. Control Panel

On the control panel you ﬁnd the Plus key and the Minus key, several LEDs and the rotary selector switch.

The rotary selector switch is used for choosing the setting- and operation functions.

= Minus key (with LED)

= Plus key (with LED)

I-LED (yellow) = Current output

U-LED (yellow) = Voltage Output. Brightness is proportional to the output voltage

F-LED (rot) = Error Output

Ý= Rotary selector switch

RUN = Sensor operation

TEACH = Teach measurement range

FILTER ADJUST = Filter adjustment

DCM/SCM/LCM = Switching Default Capture Mode/Short Capture Mode/Long

Capture Mode

RES./SPEED-MODE = Switch Resolution/Speed

RxD/La Mode = Switching RS-232 Interface/Emitted Light can be switched off

U/I Mode = Switching 0…10 V/4…20 mA

RESET = Reset

4. Installation Instructions

During use of the sensors, applicable electrical and mechanical regulations, standards and safety precautions

must be adhered to. The sensor has to be protected against mechanical inﬂuences.

In case of very glossy surfaces the sensor has to be mounted slightly inclined and has to be mounted on a

plane surface (approx. 5°), to inhibit a direct reﬂection of the laser beam into the optics.

5. Initial Operation

Please control the proper connection of all conductors.

Impress a supply voltage of 18…30 V DC with ripple of < 10 % (within the indicated voltage range).

The settings can be operated either with the RS-232 interface or manually.

6. Function

The sensor uses a high-resolution CMOS line array and DSP technology, virtually eliminating material, color

and brightness related measurement value differences. Alternatively high speed (Speed-Mode) or high

resolution (Resolution-Mode) are adjustable. Integrated analogue output can be conﬁgured for voltage

0…10 V or current 4…20 mA, error output and RS-232 interface, Teach-In, Error Output and ﬁlter functions.

DCM

LCM

SCM

FILTER

ADJUST

TEACH

RUN

RESET

U/I MODE

RxD

La MODE

RES./SPEED MODE

I U F



High-Performance Distance Sensor 9

Outputs

Analogue Output

The analogue output is connected to analogue earth. The analogue output can be conﬁgured as a current

output or a voltage output. If you have the choice we recommend the use of the voltage output (reduced cur-

rent consumption).

The analogue output reads out a standard signal of 0...10 V when conﬁgured as a voltage output (see settings).

The analogue output reads out a standard signal of 4...20 mA when conﬁgured as a current output (see settings).

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Error Outputs

The PNP error output is switched to positive if no object is detected within the selected working range, or if an

error has occurred (e.g. an interrupted conductor at the current output). The red F LED lights up to indicate that

the error output has been activated.

RS-232 interface

This sensor is equipped with an RS-232 interface for communication with a device such as PC or a controller.

Sensor functions can be activated, and scanning results can be acquired via the RS-232 interface.

7. Adjustment

7.1. Manual Adjustments

Reset:

• Set the rotary selector switch Ýto RESET

• Briefly press the minus-key or the plus-key 

èred F-LED lights up

èDelivery status restored (RES. MODE, rising characteristic function, full measuring range, filter func-

tion off.) The adjusted transmission speed (Baud rate) and the setting Current or Voltage Output is not

changed by the RESET.

• Set the rotary selector switch Ýto RUN

Adjustment

Set Input

The Input can be used as RS-232 Receive Line (RxD), Emitted Light can be switched off at 24 V (La) or Emitted

Light can be switched off at 0 V (La) .

• Rotary Selector Switch Ýto RxD/La Mode

èThe U-LED and I-LED indicate the current conﬁguration. RxD is preset in the delivery status. By pressing

the Plus or the Minus key, the conﬁguration can be changed.

RxD U-LED: OFF

I-LED: OFF

RxD U-LED: OFF

I-LED: OFF



La U-LED: ON

I-LED: OFF

U-LED: OFF

I-LED: ON





* Presetting

= Minus Button / LED

= Plus Button / LED

RxD = RS-232 Receive Line

La = Emitted Light can be switched off at 24 V

La = Emitted Light can be switched off at 0 V

• Set the rotary selector switch Ýto RUN

Adjustment of the Output

Configuring the analogue output as a voltage output:

• Set the rotary selector switch Ýto U / I MODE

èThe red F-LED lights up

èIf the yellow U-LED lights up: Analogue output presently set to 0...10 V

èIf the yellow I-LED lights up: Analogue output presently set to 4...20 mA

• Briefly press the plus-key 

èThe Yellow U-LED lights up: Analogue output reconfigured to 0...10 V (voltage output)

• Set the rotary selector switch Ýto RUN

Configuring the analogue output as a current output:

• Set the rotary selector switch Ýto U / I MODE

èThe red F-LED lights up

èIf the yellow U-LED lights up: Analogue output presently set to 0...10 V

èIf the yellow I-LED lights up: Analogue output presently set to 4...20 mA

• Briefly press the minus-key 

èThe yellow I-LED lights up: Analogue output reconfigured to 4...20 mA (current output)

• Set the rotary selector switch Ýto RUN

Operate the sensor with high resolution (Resolution-Mode)

• Set the rotary selector switch Ýto RES. / SPEED-MODE

èThe red F-LED lights up

èThe yellow U-LED lights up: Sensor presently set to high speed

èThe yellow I-LED lights up: Sensor presently set to high Resolution

• Briefly press the minus-key 

The yellow I-LED lights up: Sensor now operates with high resolution.

• Set the rotary selector switch Ýto RUN

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