Whispbar K991W Bedienungsanleitung

K991W

Fitting Kit

EN Fitting Instructions for Basic Carrier CAUTION: Professional

installation recommended

x 2 x 1 x 1 x 4

x 4 x 1 x 4 x 4

x 8 x 1 x 4

Revision No: 1A 1

Fitting Kit K991W

MAX kgs (lbs)

W/P WHD

Toyota

Hilux Double Cab, 4dr Ute 16-+ ZA 75 kgs (165 lbs) 100 kgs (220 lbs)

Hilux Double Cab, 4dr Ute 16-+ EU 75 kgs (165 lbs) 100 kgs (220 lbs)

Hilux Double Cab, 4dr Ute Oct 15-+ AU 75 kgs (165 lbs) 100 kgs (220 lbs)

Hilux Double Cab, 4dr Ute Oct 15-+ NZ 75 kgs (165 lbs) 100 kgs (220 lbs)

Hilux Extra Cab, 4dr Ute 16-+ EU 75 kgs (165 lbs) 100 kgs (220 lbs)

Hilux Extra Cab, 4dr Ute 16-+ ZA 75 kgs (165 lbs) 100 kgs (220 lbs)

Hilux Extra Cab, 4dr Ute Oct 15-+ AU 75 kgs (165 lbs) 100 kgs (220 lbs)

Hilux Extra Cab, 4dr Ute Oct 15-+ NZ 75 kgs (165 lbs) 100 kgs (220 lbs)

Hilux Single Cab, 2dr Ute 16-+ EU 35 kgs (77 lbs) 50 kgs (110 lbs)

Hilux Single Cab, 2dr Ute 16-+ ZA 35 kgs (77 lbs) 50 kgs (110 lbs)

Hilux Single Cab, 2dr Ute Oct 15-+ AU 35 kgs (77 lbs) 50 kgs (110 lbs)

Hilux Single Cab, 2dr Ute Oct 15-+ NZ 35 kgs (77 lbs) 50 kgs (110 lbs)

Fitting Kit K991W

A B C 1 2 3

Hilux Double Cab, 4dr Ute 16-+ (ZA) -125mm 620mm - 885mm 880mm -

-4 -15/16ths" 24 7/16ths" - 34 13/16ths" 34 5/8ths" -

Hilux Double Cab, 4dr Ute 16-+ (EU) -125mm 620mm - 885mm 880mm -

-4 -15/16ths" 24 7/16ths" - 34 13/16ths" 34 5/8ths" -

Hilux Double Cab, 4dr Ute Oct 15-+ (AU) -125mm 620mm - 885mm 880mm -

-4 -15/16ths" 24 7/16ths" - 34 13/16ths" 34 5/8ths" -

Hilux Double Cab, 4dr Ute Oct 15-+ (NZ) -125mm 620mm - 885mm 880mm -

-4 -15/16ths" 24 7/16ths" - 34 13/16ths" 34 5/8ths" -

Hilux Extra Cab, 4dr Ute 16-+ (EU) -350mm 300mm - 885mm 885mm -

-13 -3/4ths" 11 13/16ths" - 34 13/16ths" 34 13/16ths" -

Hilux Extra Cab, 4dr Ute 16-+ (ZA) -350mm 300mm - 885mm 885mm -

-13 -3/4ths" 11 13/16ths" - 34 13/16ths" 34 13/16ths" -

Hilux Extra Cab, 4dr Ute Oct 15-+ (AU) -350mm 300mm - 885mm 885mm -

-13 -3/4ths" 11 13/16ths" - 34 13/16ths" 34 13/16ths" -

Hilux Extra Cab, 4dr Ute Oct 15-+ (NZ) -350mm 300mm - 885mm 885mm -

-13 -3/4ths" 11 13/16ths" - 34 13/16ths" 34 13/16ths" -

Hilux Single Cab, 2dr Ute 16-+ (EU) -200mm - - 885mm - -

-7 -7/8ths" - - 34 13/16ths" - -

Hilux Single Cab, 2dr Ute 16-+ (ZA) -200mm - - 885mm - -

-7 -7/8ths" - - 34 13/16ths" - -

Hilux Single Cab, 2dr Ute Oct 15-+ (AU) -200mm - - 885mm - -

-7 -7/8ths" - - 34 13/16ths" - -

Hilux Single Cab, 2dr Ute Oct 15-+ (NZ) -200mm - - 885mm - -

-7 -7/8ths" - - 34 13/16ths" - -

Fitting Kit EN

K991W

Items you will require:

●Tape measure

Pen

Flat-head screwdriver

Craft knife

Side cutters or tin snips

Hammer

8mm (3/8") punch

Cordless drill

Depth stop

Vacuum cleaner

Rust inhibitor

Small paint brush

Neutral cure silicon sealant

Rivet gun

Attention:

●Attaches with riveted mounts under rubber

ditch mould. Professional installation

advised.

Fitting Kit EN

K991W

First Time Installation

●Remove parts from inside the package and

check. Contact your dealer if any parts are

missing or damaged.

●This kit fits type A, B, C and D.

●These instructions show type A crossbar

fitted. They also apply to type B, C and D.

●Use keys to remove covers.

Fitting Kit EN

K991W

●Use hex screwdriver to reverse adjusting

screw 10 turns.

●Press adjusting screw and pull crossbar

legs out. Refer to the crossbar instructions

for crossbar adjustment method.

●Ensure each end of the crossbar is

adjusted equally.

●Adjust crossbar in or out to suit vehicle.

●Please check the front of this manual for

information relating specifically to your

vehicle.

Fitting Kit EN

K991W

●Remove plastic clamp block by gripping bar

leg with fingers and push firmly with

thumbs until clamp block drops out behind

leg.

●Select plastic internal block (from fitting kit)

and insert into foot.

●Repeat for all legs.

●CAUTION:

●RECOMMENDED POSITION DUE TO

AIRBAGS IN ROOF:

●Please check the front of this manual for

information relating specifically to your

vehicle.

●Apply masking tape to vehicle roof in all

four positions.

●Mark reference point on masking tape with

a pen.

Fitting Kit EN

K991W

Permanent Mount Fitment

●Carefully cut tape to seperate ditch mould

from roof.

●Repeat for all four positions.

●Line up the centre hole in the mounting

block with the marked reference points.

●Wrap tape around rubber ditch mould to

mark end position of mount.

●Ditch mould held at each end by:

●Front:

●Plastic retaining clip

●Rear:

●Double sided tape

Fitting Kit EN

K991W

●Apply protective tape as shown.

●Carefully remove ditch mould at the front

position with flat-head screwdriver.

●Unhook rubber ditch mould from plastic

retaining clip (A) and double sided tape (B).

Lift ditch mould up and out of the channel.

●Completely remove from the vehicle.

●The rubber ditch mould is to be re-installed

on the vehicle later.

●Turn rubber ditch mould over.

●Place on a workbench.

From the bottom, cut 3/4 of the way

through the rubber ditch mould as shown.

Blade should contact steel strip.

Fitting Kit EN

K991W

●Carefully cut rubber ditch mould between

faces along steel strip.

A = Top face

B = Bottom face

●A = Top

B = Bottom

C = Steel strip

D = Removed excess

●Check fit.

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