Windsor MERIT1500 Bedienungsanleitung

M1500 98334 06/22/01

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HIGH SPEED BURNISHERS

Operating Instructions (ENG)

MERIT 1500

Read these instructions before operating the machine.

MACHINE DATA LOG/OVERVIEW

M1500 98334 06/29/99

For the name and address of your dealer contact: Windsor Industries

YOUR DEALER

Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

Phone Number: _________________________________________________________________________________________

MODEL _______________________________________

DATE OF PURCHASE __________________________

SERIAL NUMBER ______________________________

SALES REPRESENTATIVE # _____________________

DEALER NAME ________________________________

OPERATIONS GUIDE NUMBER ___________________

PUBLISHED __________________________________________

TABLE OF CONTENTS

M1500 98334 06/29/99 3

Machine Data Log/Overview. .......................2

Table of Contents.........................................3

HOW TO USE THIS MANUAL

How to use this Manual................................4

SAFETY

Important Safety Instructions........................5

Hazard Intensity Level..................................6

Grounding instructions. ................................7

OPERATIONS

Machine Operation.......................................8

MAINTENANCE

Daily Maintenance........................................8

Pad Installation.............................................8

Troubleshooting. ..........................................9

Wiring Diagram. ...........................................9

GROUP PARTS LIST

Main Assembly..........................................10

Main Assembly Parts List..........................11

Handle Assembly. .....................................12

Handle Assembly Parts List.......................13

Notes.........................................................13

Warranty. ..................................................14

HOW TO USE THIS MANUAL

M1500 98334 06/29/99

This manual contains the following sections:

-HOW TO USE THIS MANUAL

-SAFETY

-OPERATIONS

-MAINTENANCE

-PARTS LIST

The HOW TO USE THIS MANUAL section will tell

you how to find important information for ordering

correct repair parts.

Parts may be ordered from authorized Windsor

dealers. When placing an order for parts, the

machine model and machine serial number are

important. Refer to the MACHINE DATA box which

is filled out during the installation of your machine.

The MACHINE DATA box is located on the inside of

the front cover of this manual.

The model and serial number of your machine is on

the bottom back-end of the machine.

The SAFETY section contains important information

regarding hazard or unsafe practices of the

machine. Levels of hazards is identified that could

result in product or personal injury, or severe injury

resulting in death.

The OPERATIONS section is to familiarize the

operator with the operation and function of the

machine.

The MAINTENANCE section contains preventive

maintenance to keep the machine and its

components in good working condition. They are

listed in this general order:

-Daily Maintenance

-Pad Installation

The PARTS LIST section contains assembled parts

illustrations and corresponding parts list. The parts

lists include a number of columns of information:

-REF – column refers to the reference

number on the parts illustration.

-PART NO. – column lists the part

number for the part.

-DESCRIPTION – column is a brief

description of the part.

-SERIAL NO. FROM – column indicates

the first machine the part number is

applicable to. When the machine design

has changed, this column will indicate

serial number of applicable machine.

The main illustration shows the most

current design of the machine. The

boxed illustrations show older designs.

-NOTES – column for information not

noted by the other columns.

NOTE: If a service or option kit is installed on your

machine, be sure to keep the KIT INSTRUCTIONS

which came with the kit. It contains replacement

parts numbers needed for ordering future parts.

MODEL _____________________________________

DATE OF PURCHASE ________________________

SERIAL NUMBER ____________________________

SALES REPRESENTATIVE # ___________________

DEALER NAME ______________________________

OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

M1500 98334 06/29/99 5

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain.

Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return

it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

This machine is not suitable for picking up hazardous dust.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near

flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops

and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

If foam or liquid comes out of machine, switch off immediately.

During operation, attention shall be paid to other persons, especially children.

When leaving unattended, secure against unintentional movement.

The machine shall only be operated by instructed and authorized persons.

When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.

Only chemicals recommended by the manufacturer shall be used.

Do not handle the plug or machine with wet hands.

Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.

Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the machine.

Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or

corners.

Do not pull/run machine over cord. Keep cord away from heated surfaces.

Use accessory tools when cleaning on stairs.

Connect to a properly grounded outlet. See Grounding Instructions.

SAVE THESE INSTRUCTIONS

WARNING:

HAZARD INTENSITY LEVEL

M1500 98334 06/29/99

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR

SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property

damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper

operating condition. Following is information that signals some potentially dangerous conditions to the

operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate

all safety devices on the machine. Please take the necessary steps to train the machine operating

personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the

machine. Use Windsor approved replacement parts.

!WARNING

!CAUTION

GROUNDING INSTRUCTIONS

M1500 98334 06/29/99 7

ELECTRICAL:

This high-speed burnisher is designed to

operate on a standard 15 amp, 115 volt, 60 hz,

AC household current. Check that the voltage

shown on the serial number plate is suitable for

the supply available. Voltages below 105 volts

or above 125 volts could cause damage to the

motor.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should

malfunction or break down, grounding provides

a path of least resistance for electric current to

reduce the risk of electric shock. This

appliance is equipped with a cord having an

equipment-grounding conductor and grounding

plug. The plug must be inserted into an

appropriate outlet that is properly installed and

grounded in accordance with all local codes

and ordinances.

This appliance is for use on a nominal 120-volt

circuit, and has a grounded plug that looks like

the plug in “Fig. A”. A temporary adaptor that

looks like the adaptor in “Fig . C” may be used

to connect this plug to a 2-pole receptacle as

shown in “Fig. B”, if a properly grounded outlet

is not available. The temporary adaptor should

be used only until a properly grounded outlet

(Fig. A) can be installed by a qualified

electrician. The green colored rigid ear, lug, or

the like extending from the adaptor must be

connected to a permanent ground such as a

properly grounded outlet box cover. Whenever

the adaptor is used, it must be held in place by

a metal screw.

Improper connection of the equipment-

grounding conductor can result in a risk of

electric shock. Check with a qualified

electrician or service person if you are in

doubt as to whether the outlet is properly

grounded. Do not modify the plug provided

with the appliance - if it will not fit the outlet,

have a proper outlet installed by a qualified

electrician.

!WARNING

OPERATION & MAINTENANCE

M1500 98334 06/29/99

OPERATION

CAUTION: For indoor use only.

When using the machine, always keep the

machine moving when in contact with the floor.

WARNING:

HIGH STARTING TORQUE

HOLD MACHINE FIRMLY WITH BOTH HANDS.

1. Ensure that the pad driver is installed correctly

and in good shape. Install or change pad if

necessary. (See pad installation this page).

2. Plug the machine into a wall outlet as described

in the grounding instructions.

3. Lower the handle by unlocking the adjustment

handle and moving the handle into position.

Relock the handle when it is in a comfortable

position.

4. Check to be sure that the pad is installed

correctly.

5. With the switch lock(s) rotated forward, squeeze

one of the switch levers, turning the machine on.

(These levers can be operated independently of

each other.)

6. To stop the machine, release the switch lever

and switch lock.

NOTE: The machine is equipped with a circuit

breaker to protect the motor in the event an overload

condition occurs. The circuit breaker is located at

the bottom of the switch housing. Push the reset

button to restart the machine. If the breaker trips

again, correct the cause of overloading before

proceeding.

7. Do not let machine rest on pad. When finished

with the machine for the day, return handle to

the storage position. Be sure to leave the

machine in a safe place where there is no risk of

being tipped over.

DAILY MAINTENANCE

(At the end of each working day.)

1. Inspect power cord for wear. To prevent

electrical shock replace cords with frayed or

cracked insulation immediately.

2. Place machine in the storage position.

3. Check pad condition. Change if soiled or torn.

PAD INSTALLATION

1. Unplug the power cord.

2. Lay machine back on the ground, exposing the

underside.

3. Center the pad on the rigid pad driver. Rotate

pad center lock clockwise until engaged. To

remove, turn counter-clockwise.

TROUBLESHOOTING & WIRING DIAGRAM

M1500 98334 06/29/99 9

TROUBLESHOOTING

PROBLEM.CAUSE SOLUTION

No power to machine Dead electrical circuit

breaker of fuse box. Check building circuit.

Power switch failure. Test switch for continuity and replace if necessary.

Faulty circuit breaker. Replace.

Faulty power cord. Replace.

Electrical shock Equipment not grounding Follow grounding instructions exactly.

Receptacle not grounded. Have an electrician inspect buildings wiring.

Internal wiring problem. Ensure that the machines wiring matches the

appropriate wiring diagram. Replace any wires or

components which are short circuiting.

Circuit breaker tripping Faulty circuit breaker. Test circuit breaker for continuity. Replace circuit

breaker if necessary.

Mechanical problem. Higher amp draws indicate a mechanical problem,

find the parts which are not moving as freely as they

should, and repair or replace.

Loose handle Pad problem. Pad loaded up with dirt and/or finish. Change pad.

Nut not properly tightened. Tighten nut (p/n 57201, ref 6 on main asm) by turning

1/2 turn while holding handle with a wrench.

WIRING DIAGRAM

MAIN ASSEMBLY

M1500 98334 06/22/01

140280

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