Windsor Powertec 20X Bedienungsanleitung

AUTOMATIC

SCRUBBER

SERV

Model

C20X

Battery

wered

Floor Scrubber

with Removable

Battery System

98291

Rev.1

512194

c20x-

Operator SafetyInstructions

WARNING:

Readthe instructionmanualbeforeoperatingmachine.

Operatethis machineonly fromthe rear of machine.

CAUTION: For IndoorUse Only.

To preventpossibledamage

thefloor whe usingthe

Brush usewater or other approvedcleaningsolution

while operating.

When usingthe padoption, always keepthemachine

movingwhen

contactwith the floor.

Usecautionwhen operatingthe machineona ramp

incline.

not

turn

or leavethis machineunattended

ona rampor incline.

MakesureallWarningand Cautionlabelsare legible

and properlyattachedtothe machine.

Store machineinside. Keeptheelectrical components

the machinedry.

Leadacid batteriesgenerate gasseswhich can cause

anexplosion. Keepsparks andflames away fromthe

batteries. Chargethe batteriesonly

awell venti

latedarea.

Wear eye protectionwhen working near batteries.

not

put

any type of metalobjects acrossthe battery

terminals or ontop

the batteries.

Maintenanceandrepairsmust bedonebyqualified

personnelonly. Maintainadjustmentson machine

as perspecifications noted

theservice manual.

Machinecan cause anexplosionwhen operated near

flammablevapors and materials.

CZOX"

Raises

and

Lowers Squeegee Assembly

Controls

flow

cleaning solution to floor.

Controls

electricpowerto

all

switchedcomponents.

Indicatescharge condition

batteries.

Light

indicatessolutionvalve

open.

Switches

Vacuummotor.

Switches

Brash

Drive

Motor.

Raises

and

lowersScrub

Deck

Assembly.

CONTENTS

Page 1

Page

Page4

Page

page

Page 10

Page

Page 14

Page 15

Page 16

Page 18

INTRODUCTION

WARNINGS

CONTROLS

MACHINEPREPERATION

OPERATINGMACHINE

CHARGING

SERVICING

TANKS, VAC

FRAME

SCRUBDECK

ELECTRICALCONTROLS

MECHANICALCONTROLS

SQUEEGEE

PUMP

STANDARD

MODEL

TROUBLESHOOTING

WIRING DIAGRAM

SPARE

PARTS LIST

WARRANTY

Rev.1

5/2/94

MACHINE PREPARATION

BATTERIES

Install

the

batteries

and

connect

the

cables

shown.

WARNING;

PROVIDE PROPERVENTILATION, LEAVE

DOOR

OPEN WHEN CHARQING BATrERIES.

Chargethe batteries before using the machine. (See

batterycharging procedure).

BRUSWDRIVEPAD ASSEMBLY

Turn

OFF

main

power

switch

brushmotor

switch

Raise scrubdeck assembly

raising control lever to

storeposition.

Reachunder scrubdeck

and

rotatedriveplate until a

lughole is visible through the scrubdecksighthole.

Splash

skirt

NOTE:

Turn

the

Brush

Pad

drlvercounter

clockwlse

lock

securely.

Positionbruswpad driverunder plate and

lift

engagebrush lugs

plate. A quick countedockwise

motion will lockbxush/pad driver

position.

Lower scrubdeck by pulling control lever rearward.

Adjust splash

skirt

to floor.

CLEANINGSOLUTION

Fill

machine with hot water

and

addcleaningchemical

at theproportion noted

the

container.

CAUTI0N:Always use a

low sudsing

cleaningchemical

designedforuse

automatichard surfacefloorscrubbers.

CAUflrON:

avoidpossible

distortion

of polyethylene

solution/recovery

tanks.

DO NOT

USE

TEMPER-

Al'URE THAT

EXCEEDS

150°F

(65

"c.)

CHEMICALS

The

internal

parts

the

pump used

the

scrubber

(on

modelsequippedwith awriliarypump)

are

suitableforuse

withmost cleaning chemicals. But it is susceptible to

chemicalattach fromsomecleaningsubstances,such

hydrocarbonsolventsand chlorinatedbleaches. These

non-

compatiblematerials arenot of the type normallyused for

cleaning.

UIT

CHE

CALS

Alkalis

Soaps

Clorox

Bleach*

Defoaming Agents Viegar

Detergents

White

MondayBleach*

Hydroxides D

Limonene

OxygenBleaches

Sta-Puf FabricSoftener*

Wben properly diluted

'Registered Trademark

NONCOMPATIBLE

CHEMICALS

Aldehydes Chlorinated Hydrocarbons

Aromatic Hydrocarbons Lysol*

Butyls

CarbonTetrachloride Perchorethylene(perc)

Chlorox* Phenolics

Chlorinated

Bleaches Trichlorethylene

Methyl Ethel Ketone

(MEK

NOTE:

the

following

instructions

all

letter

designations,

IE:

will

be shown

the

coming

graphical

examples

this

guide.

OPERATING THE MACHINE

Adjust

the

operatorcontrolhandle to acomfortable

position.

Switch

main

power

switch.

Releasesolution.

(Pull

solutioncontrollever rear

ward.)

NOTE:

The amount

solutioncan be regulated

during operationdepending

the type of floor

and

the

tra

verse speed

the machine.

Switch

vacuummotor.

Switch

brush drivemotor.

Lowerscrubdeck.

pull

deck liftleverrearward.

CAUTION:

Do not leave brush running

floor

whilemachine

stationary.

Lowersqueegee. Pull squeegee

lift

leverrearward.

NOTE:

Use adjustingknob

changepressure

the squeegee. Item

page

this

manual.

Turn

to page

fordescription

Traction Drive

Operation

for the proper

motion

controlof the

machine.

CAUTION:

Move controlhandlesslow at

firstuntil you

are

comfortablewith operation.

Rev.1

512194

C17120T

OPERATING

MACHINE

WITH

ACCESSORY

TOOLS

The

equippedwith the auxiliary pump kit option.

(NOTE:

Factory installed

option

only.)

Removevac

hose

squeegee

and

connectto

accessoryvac

hose,

usingmetal hose coupler.

’ 2.

Connect

solution

hose

from

accessory tool

solutionoutletnipple locatedatlowerright band

comerof

rear

panel.

Check solution

tank

forcleaningsolution

and

make

sure

dome

place.

Switch

main

power switch.

Switch

auxiliarypump

and

vacuum switches.

WARNING:

not switchon brush

accessory tools.

floortool forwet pick

can

used

models

motor when operatingmachinewith

REGULAR MAINTENANCE

BEFORESTARTING

WORK

PERIOD:

Disconnectbattery charger.

NOTE:

Disconnectthe

“AC“

power cord from the wall receptacle before

removing the

“DC‘

Chargerplugfrom the machine.

Check waterlevelinbatteries. Add

distilled

water

needed.

Attach

brush

ordrivepad

driveplate.

Checkvac

hose

connectionat squeegee

shoe.

Checksqueegeeblades forwear.

Fill

machine withhot water

and

add cleaningchemical

at the proportions

noted

the container.

NOTE:

Use

a low sudsingcleanerdesigned for

use

automatic

hard

surfacefloor scrubbers.

BEFORE

STORING

MACHINE

THE

END

WORK

PERIOD:

Drain

both solutionandrecovery

tanks

and

rinse

clean.

Remove dome,

lift

out float assemblyto

allow

recovery

tank

air

dry.

Remove

brush

ordrivepad

from

driveplate

and

store

upside down

hang

wall.

Wipe downexteriorof machine With dampcloth.

Raise

squeegeeassemblyto “store”position.

Charge

batteries. (See Battery ChargingProcedure)

BATTERIES

CHARGING

AND

MAINTENANCE

BATTERY CHARGINGPROCEDURE

Keep

sparks

and flames away from batteries.

SMOKING.

Alwayswear eyeprotection when working

near

batteries. Chargethe batteries only

a well ventilated

WARNING:

Leadacid batteriesgenerate

gasses which can cause an explosion.

BATTERIES

CHARGING

AND

MAINTENANCE(Cont.)

BAmRYCHARGING PROCEDURE

Set

the

charger

a flatlevel surface.

Open

battery

compartmentdoor. Leave door openduring

charsinscycle.

Connect

the

“DC”

chargerplug

the connector

the

machine.

Connectcharger“AC“plug toproperly grounded outlet

that

has

correctvoltage forthe charger.

Thechargersuppliedby WINDSOR

totally automatic

and

shuts

off

when the batteries areMycharged.

After charging

check

electrolytelevelof

the

batteries.

Add distilledwater to the levelas

shown

diagram.

BATTERY MAINTENANCE

Keep

tops

of batteriesclean

and

dry.

Use a damp

clothwith

weak solution

baking

soda

ammonia

and

water. Use a clean

dry

cloth to wipe

battery

tops

dry

aftercleaning.

cOrrOSioll

(whitedeposits)appears

the

battery

terminals

and

cableclamps, remove and clean. Use a

battery

terminal

and

connectorcleaningtool.

Keep

the

battery electrolyteat

the

correctlevel

approximately

1/4”

below bottom

iiller

tube

eachcell. Distilledwater shouldbe

added,

needed,

AFlXR

chargingcycle.

BAlTERY

TERMINAL

CLEANER

Wlndsor

Part

#02101

area.

Rev.1

5/2/94

c20f

SERVICINGTHE POWERTEC

SCRUBBER

CAUTION:

Before

making and adjustments

repairs to the machine

...

Only qualifiedmaintenancepersonnel are to

performrepairs.

Make

sure

battery charger

disconnected.

Make

sure

all switches

are

“OFF’.

Remove batteries as required or disconnect

main

battery leads

from

batterieswhen

making

repairs

electricalsystem..

Refer

wiring diagramwhenreplacingelectrical

electricalparts or repairing electricalsystem.

SQUEEGEEASSEMBLY

removesqueegee

assembly

Raise

squeegee

lift

arm

storeposition.

Remove vachose

frm

squeegee.

Pull

retainingpin

from

locator

stud.

Push

down

and

slidesqueegee to

the

right

disengageright

hand

studfromdrag

ann.

When installingorreplacingsqueegeeblades

make

sure

the smoothside of the blade is

the

squeegeecasting.

ADJUSTMENT

SQUEEGEE

VACUUM MOTOR

Disconnect battery leadsandremove batteries

fromcompartment.

Remove

(6)

screwsholdingvacmotor/ plate

assembly torecovery

tank.

Disconnectvac motor lead

om connector

and liftout vac motor/ plate assembly.

Check

motorbrushes.

When

worn

3/8”

replace

both brushes.

13fr

PUMP

ASSEMBLY

(On

modelsequipped

with

auxiliary

pump)

Remove batteries and squeegeeassembly. Lay

the

machine

side.

Disconnect

pumpmotor leads. Remove

(4)

screws

holdingpump to

chassis.

Disconnectsolution

hoses

from pump head

drawingfor replacementparts.and

lift

outpump

CAUTION:

When replacinghosebarb

the

pump

head

NOT

OVERTIGHTEN

this

could

crack

intake

and exhaustports

pump head.

WHEELS

CASTERS

Use

allen

wrenchtoremove wheel retaining

smw.

Use arborpress toreplace

bearings

requind.

Use

grease

gun

lubricate

bearings

throughzerk

fitting

wheel hub

and

caster

axle.

The angle of

the

ueegee

can

changedwith the

adjustingscrew.

Turn

screwclockwise

tilt

squeegeeforward

and

counterclockwiseto tilt

rearward. Tighten lock nut aftermakingadjustment.

Down pressure

can

be increased ordecreased with the

adjustingnut.

properly adjusted squeegeeblade

shouldhave

slightbend.

(Fig.

Squeegeetracking can

controlledby adjusting

tension of squeegee springs.

NOTE:

Position

recoveryhose

shown

page

item

37.

INCORRECC

CORRECT

SOLUTION

STRAINER

inlinesolutionstrainer

locatedunder

chassis

behind leftwheel. Remove sedimentbowl and

screen

periodically and rinsecleanwith hot water. Be

careful

not tomisplace the Gasket.

SCRUB

DECK

BRUSH MOTOR

Remove batteries

and

squeegee assembly. Lay

machine

side.

Remove

(4)

screwsholdingmotorshroud

Remove centerscrewholdingdriveplate.

Slide

driveplate off motor

shaft.

Disconnectmotorleadsfrom

terminal

block.

Remove

(4)

screwsholdingbrush motor to

scrub

deck.

Brush

Motor

Remove

(2)

motor thru-bolts andliftoffend

bell.

Replacebrusheswhen worn

318”

inch.

Rev.1

5/2/94

C17I20TN

TANKS,

VAC

17,

.<\

I------

FRAME

20046

Clamp,

2.25

Hose

Rev.1

5n/94

SCRUB

DECK

Rev.1

5I2m

c20z

8 41200 Svnthetic PadLock

9 70233 Scr. #10

318 PH Hi

10A 02115 BrushAsm, 16

Nvlon

1OB 02116 BrushAsm. 16

Polv

lOC 02117 BrushAsm. 16

Malarit

100 02095 BrushAsm.

Nvlon

OF,

02096 BrushAsm. 18" Polv

1OF 42097 BrushAsm. 18

Malari

11 70088 Scr. 10

32x 112 PHMS

17 87016 Washer. #10 Star

13 70068 C-Brush

lia

28 40027 Hosebarb, 318 MPT

112 90deg

29 20042 Clamp, 3/8 Hose

30 39381 Hose, 1/2x 22

Clear Sol. Feed

31 14663 BrM, Scrub Deck Mta

32 70018 Scr, 1/4

20x 1 HHMS

33 73404 SnaD Rina. 3.12 Internal

10266 Scr, 3/8

16 x 1

HHCS

57044 Nut, 3/8 NP

Hex Brass

KEY

PARTNO. DESCRIPTION

1 02135 Charger,

24VDC

10Amp

2 0221

Battery, 12VDC 140AH

3 23174 CompactBatteryConn.

4 23125 Cable Asm, Batt. Jumper 12

78283 Tray, Battery

Rope

6 40013 Hosebarb,3/8 MPTx 1/2

7 57044 Nut, 3/8 NPTHex Brass

8 14665

Brkt,

SinhtTube

87090 Washer, 114 Flat

10 70010 Scr, 1/4

20 x 1

HHCS

11 70191 Scr, 10

32x 1/2 HHST

#23

12 39438 Hose, 1/2 ID Clearx 36"

13 78225 Trim,

Sinht

Tube, BrM

14 14169 Bumper, Rubber

CZOX"

REAR

COMPARTMENT

Rev.1

5/2/94

ELECTRICAL CONTROLS

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