Windsor Ensign E50 Bedienungsanleitung

Read these instructions before operating the machine

MODEL: E50

98635 01/09/07

CARPET EXTRACTOR

Operating Instructions (ENG)

MACHINE DATA LOG/OVERVIEW

ENSIGN 98635 04/04/03

For the name and address of your dealer contact: Windsor Industries

YOUR DEALER

Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

Phone Number: _________________________________________________________________________________________

OVERVIEW

The Ensign is an electric powered carpet extractor intended for commercial use. This

appliance applies a cleaning solution to the carpet and then vacuums the soiled water back

into the recovery tank.

MODEL _______________________________________

DATE OF PURCHASE __________________________

SERIAL NUMBER ______________________________

SALES REPRESENTATIVE # _____________________

DEALER NAME ________________________________

OPERATIONS GUIDE NUMBER ___________________

PUBLISHED __________________________________________

TABLE OF CONTENTS

ENSIGN 98635 03/26/04

Machine Data Log/Overview..........................1

Table of Contents...........................................2

HOW TO USE THIS MANUAL

How to use this Manual.................................1-1

SAFETY

Important Safety Instructions ........................2-1

Hazard Intensity Level...................................2-2

Safety Label Location....................................2-3

Grounding Instructions ..................................2-4

OPERATIONS

Technical Specifications................................3-1

Controls..........................................................3-2

Machine Operation........................................3-3

General Information....................................3-3

Pre-Run Machine Inspection......................3-3

Equipment Set-up.......................................3-3

Emptying & Cleaning Tanks.......................3-3

MAINTENANCE

Daily Maintenance.........................................4-1

Periodic Maintenance....................................4-1

Monthly Maintenance....................................4-1

Semi-annually................................................4-1

Lubrication......................................................4-1

Storage...........................................................4-1

Vacuum Motor Replacement.........................4-2

Solution Pump Replacement.........................4-3

Pump Replacement Kit..................................4-3

Machine Troubleshooting..............................4-4

GROUP PARTS LIST

Pump Group................................................5-1

Recovery Tank Group.................................5-3

Solution Tank Group ...................................5-5

Vacuum Motor Group..................................5-7

Wiring Group................................................5-9

Suggested Spare Parts ...............................5-10

Notes............................................................5-11

Warranty......................................................5-12

HOW TO USE THIS MANUAL

ENSIGN 98635 04/04/03

1-1

This manual contains the following sections:

-HOW TO USE THIS MANUAL

-SAFETY

-OPERATIONS

-MAINTENANCE

-PARTS LIST

The HOW TO USE THIS MANUAL section will tell

you how to find important information for ordering

correct repair parts.

Parts may be ordered from authorized Windsor

dealers. When placing an order for parts, the

machine model and machine serial number are

important. Refer to the MACHINE DATA box which

is filled out during the installation of your machine.

The MACHINE DATA box is located on the inside of

the front cover of this manual.

The model and serial number of your machine is on

the front of the Access Panel.

The SAFETY section contains important information

regarding hazard or unsafe practices of the

machine. Levels of hazards are identified that could

result in product or personal injury, or severe injury

resulting in death.

The OPERATIONS section is to familiarize the

operator with the operation and function of the

machine.

The MAINTENANCE section contains preventive

maintenance to keep the machine and its

components in good working condition. They are

listed in this general order:

-Maintenance

-Lubrication

-Vacuum Motor Replacement

-Solution Pump Replacement

-Troubleshooting

The PARTS LIST section contains assembled parts

illustrations and corresponding parts list. The parts

lists include a number of columns of information:

-REF – column refers to the reference

number on the parts illustration.

-PART NO. – column lists the part

number for the part.

-QTY – column lists the quantity of the

part used in that area of the machine.

-DESCRIPTION – column is a brief

description of the part.

-SERIAL NO. FROM – column indicates

the first machine the part number is

applicable to. When the machine design

has changed, this column will indicate

serial number of applicable machine.

The main illustration shows the most

current design of the machine. The

boxed illustrations show older designs.

-NOTES – column for information not

noted by the other columns.

NOTE: If a service or option kit is installed on your

machine, be sure to keep the KIT INSTRUCTIONS

which came with the kit. It contains replacement

parts numbers needed for ordering future parts.

NOTE: The 98# on the lower left corner of the front

cover is the part number for this manual.

MODEL _____________________________________

DATE OF PURCHASE ________________________

SERIAL NUMBER ____________________________

SALES REPRESENTATIVE # ___________________

DEALER NAME ______________________________

OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

SAFETY INSTRUCTIONS

ENSIGN 98635 04/04/03

-1

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution

must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

This machine is for commercial use.

To reduce the risk of fire, electric shock, or injury:

Connect to a properly grounded outlet. See Grounding Instructions.

Do not leave the machine unattended. Unplug machine from outlet when not in use and before

maintenance or service.

Use only indoors. Do not use outdoors or expose to rain.

Do not allow machine to be used as a toy. Close attention is necessary when used by or near

children.

Use only as described in this manual. Use only manufacturer’s recommended components and

attachments.

Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding

the machine. If the machine isnot working properly, has been dropped, damaged, left outdoors, or

dropped into water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord

around sharp edges or corners.

Do not run machine over cord. Keepcord away from heated surfaces.

Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.

Do not handle the electrical plug or machine with wet hands.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce

airflow.

This machine is intended for cleaning carpet only.

Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

This machine is not suitable for picking up health endangering dust.

Turn off all controls before unplugging.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this

machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals,

factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

If foam or liquid comes out of machine, switch off immediately.

SAVE THESE INSTRUCTIONS

WARNING:

HAZARD INTENSITY LEVEL

ENSIGN 98635 04/04/03

2-2

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR

SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property

damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper

operating condition. Following is information that signals some potentially dangerous conditions to the

operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate

all safety devices on the machine. Please take the necessary steps to train the machine operating

personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the

machine.

WARNING

!CAUTION

SAFETY LABEL LOCATION

ENSIGN 98635 04/04/03 2-3

NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become

illegible, promptly replace them.

LABEL WARNING

500009

GROUNDING INSTRUCTIONS

ENSIGN 98635 04/04/03

2-4

THIS PRODUCT IS FOR COMMERCIAL USE

ONLY.

ELECTRICAL:

In the USA this machine operates on a

standard 15 amp 115V, 60 hz, A.C. power

circuit . The amp, hertz, and voltage are listed

on the data label found on each machine.

Using voltages above or below those indicated

on the data label will cause serious damage to

the motors.

EXTENSION CORDS:

If an extension cord is used, the wire size must

be at least one size larger than the power cord

on the machine, and must be limited to 50 feet

(15.5m) in length.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should

malfunction or break down, grounding provides

a path of least resistance for electric current to

reduce the risk of electric shock. This

appliance is equipped with a cord having an

equipment-grounding conductor and grounding

plug. The plug must be inserted into an

appropriate outlet that is properly installed and

grounded in accordance with all local codes

and ordinances.

This appliance is for use on a nominal 120-volt

circuit, and has a grounded plug that looks like

the plug in “Fig. A”. A temporary adaptor that

looks like the adaptor in “Fig . C” may be used

to connect this plug to a 2-pole receptacle as

shown in “Fig. B”, if a properly grounded outlet

is not available. The temporary adaptor should

be used only until a properly grounded outlet

(Fig. A) can be installed by a qualified

electrician. The green colored rigid ear, lug, or

wire extending from the adaptor must be

connected to a permanent ground such as a

properly grounded outlet box cover. Whenever

the adaptor is used, it must be held in place by

a metal screw.

Improper connection of the equipment-

grounding conductor can result in a risk of

electric shock. Check with a qualified

electrician or service person if you are in

doubt as to whether the outlet is properly

grounded. Do not modify the plug provided

with the appliance - if it will not fit the outlet,

have a proper outlet installed by a qualified

electrician.

TECHNICAL SPECIFICATIONS

ENSIGN 98635 04/04/03 3-1

ITEM MEASURE

Electrical 115 Volt, 60hz

Vacuum Motor Single 3 stage

Solution Pump 50 psi

Solution Capacity 7 gal (26 L)

Recovery Capacity 6 gal (22 L)

Weight - Empty 50 lbs (110 kg)

Weight –Full Solution 105 lbs (230 kg)

Height 35 inches (88.90 cm)

Height – (Handle Folded Down) 28.5 inches (72.39 cm)

Length 25 inches (63.50 cm)

Width 15.5 inches (39.37 cm)

Power Cord 22 feet (6.71 m)

CONTROLS

ENSIGN 98635 04/04/03

3-2

1. Vacuum Switch

2. Pump Switch

OFF OFF

VAC PUMP

1 2

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