Wynn's EW30001 Bedienungsanleitung

40200751 (REV.04)

EW30001

Pneumatic Coolant Machine

Operations Manual

TABLE OF CONTENTS

INTRODUCTION TO THE MACHINE ......................................... 2

CUSTOMER SERVICE CONTACT INFO ................................... 2

SAFETY INFORMATION ............................................................. 3

MACHINE SPECIFICATIONS & FEATURES ............................. 9

MACHINE OVERVIEW ............................................................... 10

OPERATING INSTRUCTIONS ................................................... 11

MAINTENANCE .......................................................................... 15

REPLACEMENT PARTS ........................................................... 16

WARRANTY INFORMATION ..................................................... 18

INTRODUCTION to the

Wynn’s Pneumatic Coolant Machine

This is a device that removes and refills engine coolant quickly and efficiently.

Before the coolant is refilled, a vacuum is applied to the cooling system to

eliminate any air in the system.

Suddenly, cooling system maintenance has become a more realistic proposition.

Fluid exchanges are cleaner and neater than ever!

Service neglect causes engine coolant to break down which can lead to the

engine freezing or overheating. Historically, cooling system fluid service has

been neglected, often due to the lack of a convenient method for providing such

fluid exchange services.

Please take time to read through this manual to familiarize yourself with the

machine before performing your first coolant exchange.

CUSTOMER SERVICE CONTACT INFORMATION

For product information, tech support, or to order replacement parts,

please call: 833-303-4644

or visit: equipment.wynnsusa.com

IMPORTANT SAFETY NOTICE

For your safety, read this manual thoroughly before operating this machine. Your machine

is intended for use by properly trained, skilled professional automotive technicians. The

safety messages presented below and throughout this user’s manual are reminders to the

operator to exercise care when using this machine. Before using your machine, always

refer to and follow the safety messages and applicable service procedures provided by the

manufacturer of the vehicle being serviced.

• Read All Safety Instructions

Read, understand and follow all safety messages and instructions in this manual. Safety

messages in this section of the manual contain a signal word with a three-part message

and, in some instances, an icon.

• Signal Words

The signal word indicates the level of the hazard in a situation:

Indicates an imminently hazardous situation which, if not avoided,

will result in death or serious injury to the operator or to bystanders.

Indicates a potentially hazardous situation which, if not avoided,

could result in death or serious injury to the operator or to bystanders.

Indicates a potentially hazardous situation which, if not avoided,

may result in moderate or minor injury to the operator or to bystanders.

Indicates a situation which, if not avoided, may result in damage

to the machine, or the vehicle being serviced.

• Safety Messages

Safety messages in this section contain three different type styles:

• Normal type states the hazard.

• Bold type states how to avoid the hazard.

• Italic type states the possible consequences of not avoiding the hazard.

• Safety Symbols

A safety symbol, when present, gives a graphical description of the potential hazard, and

how to avoid the hazard:

Risk of Fire Read Instructions Before Use

Risk of Explosion Mandatory Eye Protection

Risk of Entanglement Mandatory Protective Gloves

Dangerous Fumes Mandatory Protective Clothing

Do Not Pull or Move Risk of Burns

IMPORTANT SAFETY INSTRUCTIONS

Engine exhaust contains toxic gases.

• Vent vehicle’s exhaust away from work area.

• Do not breathe exhaust.

Exhaust gases will cause injury or death.

Improper use and operation.

• Read, understand and follow all safety messages and operational procedures in this

manual before operating this machine.

• This equipment should be operated only by qualified personnel.

• Use this equipment only as described in this manual.

Improper use and operation of this product can result in injury.

Engine systems can malfunction expelling fuel, oil vapors, hot steam, hot toxic exhaust gases and

other flying particles.

• Wear safety goggles and protective clothing, user and bystander. Everyday eyeglasses

only have impact resistant lenses, they are NOT safety glasses.

• Do not position head directly over or in front of carburetor or throttle body. Engine

backfire can occur when air cleaner is out of normal position.

• Make sure gauge reads zero before connecting or disconnecting hose connections to

adapters.

• Make sure cooling system pressure has been relieved before connecting or

disconnecting hose connections and adapters.

• Keep a dry chemical (Class B) fire extinguisher rated for gasoline, chemical & electric

fires in the work area.

Fire, explosion, or flying particles may cause serious injury.

Risk of expelling pressurized fluids.

• Wear safety goggles and protective clothing, user and bystander.

• Engine systems can malfunction, expelling fuel, oil vapors, hot steam, hot toxic exhaust

gases and other debris.

• Always unplug the machine from its power source when not in use.

• Keep the service hoses away from hot or moving engine parts. Hoses can split or burst

causing fluid to be expelled.

• Avoid contact with engine coolant.

• Treatment methods are as follows:

Eyes: Flush eyes with plenty of water.

Skin: Wash with soap and water.

Inhalation: Move to uncontaminated area.

Ingestion: If large amount, get medical attention.

If any irritation persists, get medical attention.

• Dispose of waste fluid according to environmental laws and regulations.

Fuel, oil vapors, hot steam, hot toxic exhaust gases, pressurized fluid, and other debris can cause

serious injury.

Risk of unexpected vehicle movement.

• Block drive wheels before starting vehicle’s engine to begin an exchange.

• Unless instructed otherwise, set parking brake and put gear selector in park.

• Do not leave a running vehicle unattended.

• If vehicle has an automatic parking brake release, disconnect release mechanism for

testing and reconnect when testing is completed.

A moving vehicle can cause injury.

Risk of entanglement. Engine has moving parts.

• Do not place tools on fenders or other places in engine compartment.

• Keep yourself, clothing, battery cables and service hoses clear of moving parts such as

fan blades, belts, pulleys, hood and doors.

• Barriers are recommended to help identify danger zones in test area.

• Prevent personnel from walking through immediate test area.

Contact with moving parts can cause injury.

Risk of fire or explosion.

• Do not operate in the vicinity of open containers of flammable liquids such as gasoline.

• Keep hoses and jumper cables away from heat sources and sharp edges.

• Do not operate equipment with damaged cords or hoses until they have been examined

by a qualified serviceman.

Fire or explosion can cause injury.

Risk of fire or explosion. Gases produced by a battery are highly explosive.

• Wear safety goggles and protective clothing, user and bystander.

• This machine is equipped to operate on 12-volt DC power only. A power source greater

than this can result in serious injury to the user as well as damage to the machine.

• Do not smoke, place metal tools on battery or allow a spark or flame in vicinity of battery.

• Clean battery terminals before hooking the machine’s battery clips to them. During

cleaning, keep airborne corrosion from eyes, nose and mouth.

• Be sure both battery cables are tightly connected to the battery terminals as instructed

before proceeding with a fluid exchange.

• Never remove battery cables from the battery terminals while the machine is operating.

Battery explosion can cause injury.

Risk of burns.

• Wear gloves when handling hot engine components.

• Do not remove radiator cap unless engine is cold.

• Pressurized engine coolant may be hot.

• Do not touch hot exhaust systems, manifolds, engines, radiators, etc.

Hot fluid and engine parts may cause injury.

Battery acid is a highly corrosive sulfuric acid.

• Wear safety goggles and protective gloves, user and bystander.

• Have plenty of fresh water and soap nearby. If battery acid contacts skin, clothing, or

eyes, flush exposed area with soap and water for 10 minutes.

• While cleaning battery’s terminals, keep airborne corrosion from eyes, nose and mouth.

• Do not touch eyes while working near battery.

Battery acid can burn eyes and skin.

Risk of burns.

• Wear gloves when working near hot engine components.

• Do not touch hot exhaust systems, manifolds, engines, radiators, etc.

• The fluid coming from the vehicle along with some of the machine’s components that the

fluid comes into direct contact with (i.e. hoses and fittings) may reach temperatures

uncomfortable to the touch. Exercise caution in avoiding contact with these items.

Hot components can cause injury or discomfort.

Risk of injury.

• This equipment should be operated by qualified personnel only.

• Use this equipment only as described in this manual.

• Always unplug the machine from its power source when not in use.

• Loop the power cord loosely in its proper location when machine is not in use.

• Do not operate equipment with a damaged battery cables or hoses, or if the equipment

has been dropped or damaged, until it has been examined by a qualified service

representative.

• Care should be taken to arrange the battery cables and service hoses so that they will

not be tripped over or pulled.

• Never pull on the power cables or service hoses to transport the machine. Damage may

occur to these components, or machine may tip over.

• Keep area of operation clear of unnecessary tools and equipment. Utilize recessed tool

storage areas on the top of the machine.

• Never leave the machine running unattended.

• The machine is not designed for any other purpose than the servicing of automotive

cooling systems.

Operation of this machine by anyone other than qualified personnel may result in injury.

Misdiagnosis may lead to incorrect or improper repair and/or adjustment.

• Do not rely on erratic, questionable, or obviously erroneous test information or results. If

test information or results are erratic, questionable, or obviously erroneous, make sure

that all connections and data entry information are correct and that the test procedure was

performed correctly. If test information or results are still suspicious, do not use them for

diagnosis.

Improper repair and/or adjustment may cause vehicle or equipment damage or unsafe operation.

Risk of equipment damage.

• Connect battery cables to a 12-volt power source only (i.e. vehicle’s battery).

• Servicing, transporting, or storing this machine in an attitude other than the normal

operating position can result in fluid spillage and/or component damage.

• Never pull on the power cables or service hoses to transport the unit. Damage may occur

to these components, or machine may tip over. Always use the handle to move.

• Periodically clean the machine by wiping down with a clean, soft, dry cloth.

Improper operation of equipment may result in damage to machine or components.

SAVE AND FOLLOW THESE INSTRUCTIONS!

MACHINE SPECIFICATIONS

Dimensions: 48” H x 24” W x 22” D

Weight: 120 lbs.

New Fluid Tanks:(2) 28 Qt.

Waste Fluid Tank: 32 Qt.

Power: 12V DC Power / Shop Air

FEATURES

The Wynn’s Pneumatic Coolant Machine provides a faster, more efficient preferred way of

performing a coolant drain and fill service. This operator friendly machine provides uncomplicated

and efficient vacuum removal of old coolant fluid and refill of new coolant.

✔Creates Vacuum in Cooling System

✔Easy Connection to Radiator & Remote Reservoirs

✔Clear Hose for Fluid Visibility

✔Easy to Operate

✔Vacuum Gauge

✔Universal Cone Adapters Fit Most Vehicles

✔Convenient, Portable Roll-Around Unit

✔Includes (1) Adapter, (1) Accessory

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