Xantrex PV100S-480 Technisches Handbuch

PV100S 100 kW

Grid-Tied

Photovoltaic

Inverter

PV100S-208

PV100S-480

Planning and Installation Manual

PV100S 100 kW Grid-Tied

Photovoltaic Inverter

Planning and Installation Manual

About Xantrex

Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from

50 watt mobile units to 1.5 MW utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup

power applications in both grid-connected and stand-alone systems. Xantrex products include inverters, battery

chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and distribute

electrical power.

Trademarks

PV100S 100 kW Grid-Tied Photovoltaic Inverter is a trademark of Xantrex International. Xantrex is a registered

trademark of Xantrex International.

Other trademarks, registered trademarks, and product names are the property of their respective owners and are used

herein for identification purposes only.

Notice of Copyright

PV100S 100 kW Grid-Tied Photovoltaic Inverter Planning and Installation Manual© May 2005 Xantrex

Disclaimer

UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”)

(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY

TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.

(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER DIRECT,

INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH

INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK.

Date and Revision

May 2005 Revision C

Part Number

152315 Rev C

Contact Information

Telephone: 1 800 670 0707 (toll free North America)

1 360 925 5097 (direct)

Fax: 1 360 925 5143 (direct)

Email: [email protected]

Web: www.xantrex.com

152315 Rev C iii

About This Manual

Purpose

The purpose of this Planning and Installation Manual is to provide explanations

and procedures for planning and installing the PV100S 100 kW Grid-Tied

Photovoltaic Inverter.

Scope

The Manual provides safety guidelines, detailed planning and setup information,

and procedures for installing the inverter.

Audience

The Manual is intended for use by anyone who plans to construct or install a

system involving the PV100S 100 kW Grid-Tied Photovoltaic Inverter. Installers

must meet all local and state code requirements for licensing and training for the

installation of Electrical Power Systems with AC and DC voltage to 600 volts.

Organization

This Manual is organized into four chapters:

Chapter 1, “Introduction” provides information about the features and functions

of the PV100S 100 kW Grid-Tied Photovoltaic Inverter.

Chapter 2, “Planning” provides information to help plan the installation of the

PV100S 100 kW Grid-Tied Photovoltaic Inverter.

Chapter 3, “Installation” describes the procedures needed to install the PV100S

100 kW Grid-Tied Photovoltaic Inverter. This section includes unpacking and

moving instructions, mounting instructions, and cabling instructions.

Chapter 4, “Verification” provides a checklist to ensure the installation of the

PV100S is correct and complete.

About This Manual

iv 152315 Rev C

Conventions Used

The following conventions are used in this guide.

This Manual contains information for two models of the PV100S 100 kW Grid-

Tied Photovoltaic Inverter. One model is designed to operate with a 208 Vac

utility input, and the other model is designed to operate with a 480 Vac utility

input.

• The model PV100S-208 100kW Grid-Tied Photovoltaic Inverter

(208 Vac input) will be referred to as the PV100S-208 when it is being

referenced individually.

• The model PV100S-480 100kW Grid-Tied Photovoltaic Inverter

(480 Vac input) will be referred to as the PV100S-480 when it is being

referenced individually.

• When the both models are being referenced together, they will be referred to

as the PV100S.

WARNING

Warnings identify conditions or practices that could result in personal injury or loss of life.

CAUTION

Cautions identify conditions or practices that could result in damage to the unit or other

equipment.

Important:

These notes describe things which are important for you to know, but not as

serious as a caution or warning.

About This Manual

152315 Rev C v

Abbreviations and Acronyms

Related Information

You can find more information about Xantrex Technology Inc. as well as its

products and services at www.xantrex.com.

ANSI American National Standards Institute

CCU2 Converter Control Unit 2

CFM Cubic Feet per Minute

CW Clockwise

DSP Digital Signal Processor

FPGA Field Programmable Gate Array

GUI Graphical User Interface

IEEE Institute of Electrical and Electronics Engineers

IGBT Insulated Gate Bipolar Transistor

IPM Intelligent Power Module

kcmil 1000 circular mils

LAN Local Area Network

LCD Liquid Crystal Display

NFPA National Fire Protection Association

PBX Private Branch Exchange

PSL Phase-Shift Loop

POTS Plain Old Telephone Service

PV Photovoltaic

UFCU Universal Frontpanel Control Unit

152315 Rev C vii

Important Safety Instructions

SAVE THESE INSTRUCTIONS - DO NOT DISCARD

This manual contains important safety instructions for the PV100S that shall be

followed during installation and maintenance procedures.

WARNING: Shock Hazard

Read and keep this Planning and Installation Manual for future reference. Before

installing PV100S (either model), read all instructions, cautionary markings, and all other

appropriate sections of this manual. Failure to adhere to these warnings could result in

severe shock or possible death. Exercise extreme caution at all times to prevent accidents.

WARNING: Shock Hazard

The PV100S enclosures contain exposed high-voltage conductors. The enclosure doors

should remain closed with the latches tightened, except during installation, maintenance

or testing. These servicing instructions are for use by qualified personnel who meet all

local and state code requirements for licensing and training for the installation of

Electrical Power Systems with AC and DC voltage to 600 volts. To reduce the risk of

electric shock, do not perform any servicing other than that specified in the installation

instructions unless you are qualified to do so. Do not open the cabinet doors if extreme

moisture is present (rain or heavy dew).

WARNING: Lethal Voltage

In order to remove all sources of voltage from the PV100S, the incoming power must be

de-energized at the source. This may be done at the main utility circuit breaker and by

opening the AC Disconnect and the DC Disconnect Switches on the PV100S. Review the

system configuration to determine all of the possible sources of energy. In addition, allow

5 minutes for the DC bus capacitors, located on the ceiling of the cabinet, to discharge

after removing power.

Safety

viii 152315 Rev C

General Safety Precautions

1. When installing the PV100S use only components recommended or sold by

Xantrex. Doing otherwise may result in a risk of fire, electric shock, injury to

persons, and will void the warranty.

2. Do not attempt to operate the PV100S if it has been dropped, or received more

than cosmetic damage during transport or shipping. If the PV100S is

damaged, or suspected to be damaged, see the Warranty for this unit in the

PV100S 100 kW Grid-Tied Photovoltaic Inverter Operation and Maintenance

Manual.

3. To reduce the risk of electrical shock, lock-out and tag the PV100S before

attempting any maintenance, service, or cleaning.

Personal Safety

Follow these instructions to ensure your safety while working with the PV100S.

Safety Equipment

Authorized service personnel must be equipped with standard safety equipment

including the following:

• Safety glasses

• Ear protection

• Steel-toed safety boots

• Safety hard hats

• Padlocks and tags

• Appropriate meter to verify that the circuits are de-energized

(600 Vac and DC rated, minimum)

Check local safety regulations for other requirements.

Wiring Requirements

1. All wiring methods and materials shall be in accordance with the National

Electrical Code ANSI/NFPA 70. When sizing conductors and conduits

interfacing to the PV100S, both shall be in accordance with the National

Electric Code ANSI/NFPA 70, as well as all state and local code

requirements.

2. Use copper conductors only with insulation rated for 90 °C.

3. The PV100S has a three-phase output. It is marked with this symbol:

4. The AC power conductor wiring interfacing with the AC terminals in the

Transformer Enclosure are located at T6-X1, T6-X2, and T6-X3. These

terminals should be tightened to a torque value of 420 in-lbs (47.5 Nm) for

model PV100S-208 and model PV100S-480. Conductors terminated to these

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