Yakima LockNLoad Flush Rail Mounting Kit Bedienungsanleitung

28-13-355-Rev4 1/10

ITEM COMPONENT QTY ITEM COMPONENT QTY

1. Foot Extrusion x4 4. Claw Extrusion x4

2. Rubber Foot Pad x4 5. Rubber Clamp Pad x4

3. Rubber Foot Pad x4 6. Unpinned Grip Plate x4

MAX VEHICLE ROOF LOAD RATING: 100 KG

TOTAL LOAD EQUALS WEIGHT OF ROOF RACKS + ACCESSORIES + CARGO

• 4 mm Ball End Allen Key

• 5 mm Allen Key

• 13 mm Ring Spanner

• #2 Phillips Head Screwdriver

• Scissors

• Tape Measure

• Marking Pen (Optional)

• Torque Wrench (Optional)

TOOLS REQUIRED:

®LockNLoad Flush Rail Mounting Kit

FORD EVEREST 2015+

FLUSH RAIL HEAVY DUTY ROOF RACK SYSTEM

456

™

• Please read instructions carefully before installation.

• Check the contents of kit. Contact your YAKIMA dealer if any parts appear missing or damaged.

• Clean your roof thoroughly prior to itting the LockNLoad Flush Rail Heavy Duty Roof Rack System.

• Place these instructions in the vehicle’s glove box after installation is complete.

FIRST TIME INSTALLATION

KIT CONTENTS

LEG AND BAR COMPONENTS SOLD SEPARATELY

28-13-355-Rev4 2/10

INSTALLATION OF LNL PLATFORM TO FLUSH RAIL LEGS

CLAW ASSEMBLY

Insert an Unpinned Grip Plate into

each of the Clamp Claws from the

LockNLoad leg kit.

3Push padded Claw Extrusions

into the Clamp Claws. (When

assembled onto a vehicle these will

click into position).

REMOVE LEG COVERS

Using the keys supplied in

the LockNLoad Leg Kit (sold

separately), remove all Leg Covers.

FOOT ASSEMBLY

Slide Rubber Foot Pads onto each

Foot Extrusion.

Slide Rubber Clamp Pads over each of

the Claw Extrusions.

TABLE OF CONTENTS

INSTALLATION OF LNL PLATFORM TO FLUSH RAIL LEGS . . . . . . . . . . . . . . . . . 2

INSTALLATION OF LNL CROSSBARS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

28-13-355-Rev4 3/10

7INSTALL MOUNTING BLOCKS

Place Mounting Block from Platform kit on top of each Leg assembly, lining up the

rivnut holes on Mounting Block with holes on tabs of Leg Mounting Bracket.

Secure with M6 Capscrews and Washers from Platform kit, as shown. Tighten all

screws to 4 Nm with a 4 mm Ball End Allen Key or suitable Torque Wrench.

Note: The Mounting Block assembly will still have movement after securing which

is intended.

LEG LOCATION

Position front Legs onto the vehicle rail so that they are centred 55 mm from rear

of front door.

Recommended distance between centres of front and rear Legs is then 925 mm.

925 mm 55 mm

Push padded Foot Extrusions into

the rear cavity of LockNLoad Legs.

(When assembled onto a vehicle

these will click into position).

56LEG ASSEMBLY

Slide the Claw assembly into the

LockNLoad Leg, as shown.

Insert the M6 bolt and washer from

the Leg kit into the Leg and wind

(six revolutions) into the grip plate.

28-13-355-Rev4 4/10

ASSEMBLE LNL PLATFORM

Assemble Platform according to the LockNLoad Platform Assembly instructions

Steps 1 - 9 (Pages 4 - 7).

LIFT PLATFORM ONTO VEHICLE

With the help of an assistant, carefully lift assembled Platform up and onto

Mounting Blocks on vehicle roof. Centre Platform evenly on Legs so there is equal

overhang on both sides and ideally at front and rear.

Follow LockNLoad Platform Vehicle Mounting

instructions from Step 3 to complete install.

NOTE - Wind Delector, if used, is to be installed at the front of the vehicle (sold

separately).

SECURE LEGS

Secure Claw assemblies to the vehicle rail using a 5 mm Allen Key or Torque

Wrench. Torque to 4 Nm. Due to the geometry of the Everest lush rail, a small

gap may appear on the inboard face. This is acceptable and has been tested.

28-13-355-Rev4 5/10

TIGHTEN PIVOT ASSEMBLY

Use Spanner or Torque

Wrench to tighten M8 Nuts

on each Leg to 7 Nm.

12 FIT LEG COVERS

Fit Covers onto Legs and lock

using the keys supplied in the

LockNLoad Leg Kit.

14 LEG KEYS

Place one key on the vehicle key ring and put the other

away safely, or store with the spare vehicle key.

Write the key number (which is stamped on the key) in the box provided.

Replacement keys are available from Yakima stockists, visit www.yakima.com.au

or www.yakima.co.nz to ind your nearest store or contact us directly on 1800 143

548 (AU) or 0800 4776 722 (NZ).

Key Number:

28-13-355-Rev4 6/10

CLAW ASSEMBLY

Insert an Unpinned Grip Plate into

each of the Clamp Claws from the

LockNLoad leg kit.

3Push padded Claw Extrusions

into the Clamp Claws. (When

assembled onto a vehicle these will

click into position).

REMOVE LEG COVERS

Using the keys supplied in

the LockNLoad Leg Kit (sold

separately), remove all Leg Covers.

FOOT ASSEMBLY

Slide Rubber Foot Pads onto each

Foot Extrusion.

INSTALLATION OF LNL CROSSBARS

Slide Rubber Clamp Pads over each of the

Claw Extrusions.

Push padded Foot Extrusions into

the rear cavity of LockNLoad Legs.

(When assembled onto a vehicle

these will click into position).

56LEG ASSEMBLY

Slide the Claw assembly into the

LockNLoad Leg, as shown.

Insert the M6 bolt and washer from

the Leg kit into the Leg and wind

(six revolutions) into the grip plate.

28-13-355-Rev4 7/ 10

PIVOT ASSEMBLY

Assemble as shown. Loosely tighten

the M8 screw and ensure a suficient

gap remains between Nut Plate and

Leg to allow Bar to slide through in

next step.

89INSERT LEGS

Remove the End Caps from

LockNLoad Bars and slide

Leg assemblies into the

underside channel of each of

the Bars (sold separately).

7REMOVE PLATFORM

HARDWARE

Remove nut and washer

which have been loosely

pre-installed as shown.

Remove Coach Bolt and

Mounting Bracket.

BAR LOCATION

IMPORTANT: Before beginning Bar installation, identify where along the rail the

front and rear Bars should be itted.

Front Bar needs to be centred 55 mm from rear of front door.

Recommended distance between centres of front and rear Bars is then 925 mm.

925

28-13-355-Rev4 8/10

BAR PLACEMENT

Carefully place Bar assembly onto vehicle. Take care not to damage vehicle.

Slide Legs along Bar until foot clamp sits snug against vehicle rail.

Secure the Claw assembly to the vehicle rail using a 5 mm Allen Key or Torque

Wrench.

Torque to 4 Nm. Due to the geometry of the Everest lush rail, a small gap may

appear between clamp and rail. This is acceptable and has been tested.

Use a Tape Measure to ensure even Bar overhang on each side, re-adjust if

required.

Repeat process for remaining Bar.

CHECK BAR SLOT MEASUREMENTS

Using a Tape Measure, record Leg to underside slot

distance of each Bar in the table (right). Ensure

measurement is taken from the centre of the Legs

as shown. The ends of each bar should be the same

measurement respectively, if not, repeat Step 11.

BAR SLOT MEASUREMENTS

Front Bar (X) Rear Bar (Y)

______mm x2 ______mm x2

XX = X X

YY = Y Y

BAR SLOT COVERS

Cut Bar Slot Covers

as per measurements

recorded in the table

on Step 12 and push

into underside channel

of front and rear Bar

ends as shown.

NOTE - Bar Slot Covers to be

inserted with lat side visible.

SECURE LEGS TO BARS

Given that the pivot assembly allows for

degrees of freedom, check all plates are evenly

arranged and bars are in the desired position/

angle before tightening M8 Hex Bolt to 7 Nm.

28-13-355-Rev4 9/10

BAR SLOT COVERS (OUTSIDE LEG)

Measure the Bar channel outside of

the Legs and subtract 20 mm from

this measurement.

Using the remaining pieces of Slot

Cover from Step 14, cut to this

length and insert into the underside

channel of each Bar end as shown.

-20 mm

SECURE END CAPS TO BARS

Insert the End Caps as shown.

A Rubber Mallet can be used to

assist installation.

16 Secure using Plastite Screw. Tighten

using a #2 Phillips Head Screwdriver.

CHECK BAR LEGS ARE SECURE

Check all Bars/Legs are secure.

17 FIT LEG COVERS

Using the Keys and Covers

supplied in the LockNLoad Leg

Kit, it and lock all Leg Covers.

28-13-355-Rev4 10/10

19 BAR KEYS

Place one key on the vehicle key ring and put the other

away safely, or store with the spare vehicle key.

Write the key number (which is stamped on the key) in the box provided.

Replacement keys are available from Yakima stockists, visit www.yakima.com.

au or www.yakima.co.nz to ind your nearest store or contact us directly on

1800 143 548 (AU) or 0800 4776 722 (NZ).

Key Number:

www.yakima.com.au

www.yakima.co.nz

www.yakima.com

YAKIMA PRODUCTS, INC.

4101 Kruse Way

Lake Oswego, OR

97035-2541

USA

888 925 4621

YAKIMA AUSTRALIA PTY. LTD

17 Hinkler Court

Brendale, QLD 4500

Australia

1800 143 548

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