YASKAWA System 300S CP 342-1DA70 Bedienungsanleitung

CP | 342-1DA70 | Manual

HB140 | CP | 342-1DA70 | en | 17-23

System 300S

SPEED7 CP 342S-DP

YASKAWA Europe GmbH

Hauptstraße 185

65760 Eschborn

Germany

Tel.: +49 6196 569-300

Fax: +49 6196 569-398

Email: [email protected]

Internet: www.yaskawa.eu.com

Table of contents

1 General.................................................................................................................... 4

1.2 About this manual............................................................................................. 5

1.3 Safety information............................................................................................. 6

2 Basics...................................................................................................................... 7

2.1 Safety information for users.............................................................................. 7

2.2 Hints for the project engineering....................................................................... 8

2.3 General data................................................................................................... 11

2.3.1 Use in difficult operating conditions............................................................. 12

3 Assembly and installation guidelines................................................................ 13

3.1 Overview......................................................................................................... 13

3.2 Installation dimensions................................................................................... 14

3.3 Assembly SPEED-Bus................................................................................... 15

3.4 Installation guidelines..................................................................................... 19

4 Hardware description........................................................................................... 21

4.1 Properties....................................................................................................... 21

4.2 Structure ........................................................................................................ 22

4.3 Technical data................................................................................................. 25

5 Deployment........................................................................................................... 27

5.1 Basics PROFIBUS.......................................................................................... 27

5.2 Addressing at SPEED-Bus............................................................................. 28

5.3 Project engineering ........................................................................................ 29

5.3.1 Fast introduction ......................................................................................... 29

5.3.2 Steps of the project engineering ................................................................. 29

5.3.3 Project engineering slave............................................................................ 34

5.4 FC/SFC 194 - DP_EXCH - Data exchange with CP342S.............................. 37

5.5 PROFIBUS installation guidelines.................................................................. 39

System 300S Table of contents

HB140 | CP | 342-1DA70 | en | 17-23 3

1 General

This document contains proprietary information of Yaskawa and is not to be disclosed or

used except in accordance with applicable agreements.

This material is protected by copyright laws. It may not be reproduced, distributed, or

altered in any fashion by any entity (either internal or external to Yaskawa) except in

accordance with applicable agreements, contracts or licensing, without the express

written consent of Yaskawa and the business management owner of the material.

For permission to reproduce or distribute, please contact: YASKAWA Europe GmbH,

European Headquarters, Hauptstraße 185, 65760 Eschborn, Germany

Tel.: +49 6196 569 300

Fax.: +49 6196 569 398

Email: [email protected]

Internet: www.yaskawa.eu.com

Every effort has been made to ensure that the information contained in

this document was complete and accurate at the time of publishing. Nev-

ertheless, the authors retain the right to modify the information.

This customer document describes all the hardware units and functions

known at the present time. Descriptions may be included for units which

are not present at the customer site. The exact scope of delivery is

described in the respective purchase contract.

Hereby, YASKAWA Europe GmbH declares that the products and systems are in compli-

ance with the essential requirements and other relevant provisions. Conformity is indi-

cated by the CE marking affixed to the product.

For more information regarding CE marking and Declaration of Conformity (DoC), please

contact your local representative of YASKAWA Europe GmbH.

VIPA, SLIO, System 100V, System 200V, System 300V, System 300S, System 400V,

System 500S and Commander Compact are registered trademarks of YASKAWA Europe

GmbH.

SPEED7 is a registered trademark of YASKAWA Europe GmbH.

SIMATIC, STEP, SINEC, TIA Portal, S7-300, S7-400 and S7-1500 are registered trade-

marks of Siemens AG.

Microsoft and Windows are registered trademarks of Microsoft Inc., USA.

Portable Document Format (PDF) and Postscript are registered trademarks of Adobe

Systems, Inc.

All other trademarks, logos and service or product marks specified herein are owned by

their respective companies.

Contact your local representative of YASKAWA Europe GmbH if you have errors or ques-

tions regarding the content of this document. You can reach YASKAWA Europe GmbH via

the following contact:

Email: [email protected]

EC conformity declaration

Conformity Information

Trademarks

Document support

System 300S

General

HB140 | CP | 342-1DA70 | en | 17-23 4

Contact your local representative of YASKAWA Europe GmbH if you encounter problems

or have questions regarding the product. If such a location is not available, you can reach

the Yaskawa customer service via the following contact:

YASKAWA Europe GmbH,

European Headquarters, Hauptstraße 185, 65760 Eschborn, Germany

Tel.: +49 6196 569 500 (hotline)

Email: [email protected]

1.2 About this manual

This manual describes the CP 342-1DA70 of the System 300S from Yaskawa. It contains

a description of the construction, project implementation and usage.

Product Order number as of state:

CP-HW CP-FW

CP 342S-DP 342-1DA70 02 V3.1.4

The manual is targeted at users who have a background in automation technology.

The manual consists of chapters. Every chapter provides a self-contained description of a

specific topic.

The following guides are available in the manual:

nAn overall table of contents at the beginning of the manual

nReferences with page numbers

The manual is available in:

nprinted form, on paper

nin electronic form as PDF-file (Adobe Acrobat Reader)

Important passages in the text are highlighted by following icons and headings:

DANGER!

Immediate or likely danger. Personal injury is possible.

CAUTION!

Damages to property is likely if these warnings are not heeded.

Supplementary information and useful tips.

Technical support

Objective and contents

Target audience

Structure of the manual

Guide to the document

Availability

Icons Headings

System 300S General

About this manual

HB140 | CP | 342-1DA70 | en | 17-23 5

1.3 Safety information

The system is constructed and produced for:

ncommunication and process control

ngeneral control and automation tasks

nindustrial applications

noperation within the environmental conditions specified in the technical data

ninstallation into a cubicle

DANGER!

This device is not certified for applications in

– in explosive environments (EX-zone)

The manual must be available to all personnel in the

nproject design department

ninstallation department

ncommissioning

noperation

CAUTION!

The following conditions must be met before using or commis-

sioning the components described in this manual:

– Hardware modifications to the process control system should only be

carried out when the system has been disconnected from power!

– Installation and hardware modifications only by properly trained per-

sonnel.

– The national rules and regulations of the respective country must be

satisfied (installation, safety, EMC ...)

National rules and regulations apply to the disposal of the unit!

Applications conforming

with specifications

Documentation

Disposal

System 300S

General

Safety information

HB140 | CP | 342-1DA70 | en | 17-23 6

2 Basics

2.1 Safety information for users

The modules make use of highly integrated components in MOS-Technology. These com-

ponents are extremely sensitive to over-voltages that can occur during electrostatic dis-

charges. The following symbol is attached to modules that can be destroyed by electro-

static discharges.

The Symbol is located on the module, the module rack or on packing material and it indi-

cates the presence of electrostatic sensitive equipment. It is possible that electrostatic

sensitive equipment is destroyed by energies and voltages that are far less than the

human threshold of perception. These voltages can occur where persons do not dis-

charge themselves before handling electrostatic sensitive modules and they can damage

components thereby, causing the module to become inoperable or unusable. Modules

that have been damaged by electrostatic discharges can fail after a temperature change,

mechanical shock or changes in the electrical load. Only the consequent implementation

of protection devices and meticulous attention to the applicable rules and regulations for

handling the respective equipment can prevent failures of electrostatic sensitive modules.

Modules must be shipped in the original packing material.

When you are conducting measurements on electrostatic sensitive modules you should

take the following precautions:

nFloating instruments must be discharged before use.

nInstruments must be grounded.

Modifying electrostatic sensitive modules you should only use soldering irons with

grounded tips.

CAUTION!

Personnel and instruments should be grounded when working on electro-

static sensitive modules.

Handling of electrostatic

sensitive modules

Shipping of modules

Measurements and altera-

tions on electrostatic sen-

sitive modules

System 300S Basics

Safety information for users

HB140 | CP | 342-1DA70 | en | 17-23 7

2.2 Hints for the project engineering

For the project engineering of a SPEED7 system please follow this approach:

nProject engineering of the SPEED7-CPU and the internal DP master (if existing)

nProject engineering of the real plugged modules at the standard bus

nProject engineering of the internal Ethernet PG/OP channel after the real plugged

modules as virtual CP 343-1 (Setting of IP address, subnet mask and gateway for

online project engineering)

nProject engineering of an internal CP343 (if existing) as 2. CP 343-1

nProject engineering and connection of the SPEED-Bus-CPs res. -DP master as CP

343-1 (343-1EX11) res. CP 342-5 (342-5DA02 V5.0)

nProject engineering of all SPEED-Bus modules as single DP slaves in a virtual DP

master module (SPEEDBUS.GSD required)

Please do always use the corresponding CPU from Siemens in the hard-

ware catalog to configure a CPU 31xS from Yaskawa. For the project

engineering, a thorough knowledge of the SIMATIC manager and the

hardware configurator from Siemens is required!

The hardware configurator is part of the Siemens SIMATIC manager. It serves the project

engineering. Please look at the hardware catalog for the modules that may be configured.

For the deployment of the System 300S modules at the SPEED-Bus the inclusion of the

System 300S modules into the hardware catalog via the GSD-file SPEEDBUS.GSD from

Yaskawa is necessary.

Overview

Requirements

System 300S

Basics

Hints for the project engineering

HB140 | CP | 342-1DA70 | en | 17-23 8

The project engineering of the SPEED7-CPU has the following components: To be com-

patible with the Siemens SIMATIC manager, the following steps are required:

1. Preparation

Start the hardware configurator from Siemens and include the SPEEDBUS.GSD for

the SPEED-Bus from Yaskawa.

2. Project engineering of the CPU

Project the corresponding CPU. If your SPEED7-CPU contains a DP master, you

may now connect it with PROFIBUS and configure your DP slaves.

3. Project engineering of the real plugged modules at the standard bus

Set the modules that are at the right side of the CPU at the standard bus starting

with slot 4.

4. Project engineering of the integrated CPs

For the internal Ethernet PG/OP channel you have to set a CP 343-1 (343-1EX11)

as 1. module at the real plugged modules. If your SPEED7-CPU has additionally an

integrated CP 343, this is also configured as CP 343-1 but always below the former

placed CP 343-1.

5. Project engineering of the SPEED-Bus-CPs and -DP master

Plug and connect all CPs as 343-1EX11 and DP master as 342-5DA02 V5.0 at the

SPEED-Bus below the former configured internal CPU components.

Please regard that the sequence within a function group (CP res.

DP master) corresponds the sequence at the SPEED-Bus from

right to left.

6. Project engineering of the CPU and all SPEED-Bus modules in a virtual master

system

The slot assignment of the SPEED-Bus modules and the parameterization of the

in-/output periphery happens via a virtual PROFIBUS DP master system. For this,

place a DP master (342-5DA02 V5.0) with master system as last module. The

PROFIBUS address must be < 100! Now include the slave "VIPA_SPEEDBUS" for

the CPU and every module at the SPEED-Bus. After the installation of the

SPEEDBUS.GSD you may find this under Profibus-DP / Additional field devices /

I/O / VIPA_SPEEDBUS. Set the slot number of the module (100...110) as

PROFIBUS address and plug the according module at slot 0 of the slave system.

To extend the bus you may use the IM 360 from Siemens, where 3 further extensions

racks can be connected via the IM 361. Bus extensions must be placed at slot 3. More

detailed information is to be found in the chapter "Deployment CPU 31xS" at

"Addressing".

Approach

Bus extension with IM 360

and IM 361

System 300S Basics

Hints for the project engineering

HB140 | CP | 342-1DA70 | en | 17-23 9

The following illustration summarizes all project engineering steps:

The sequence of the DPM and CP function groups is insignificant. You

only have to take care to regard the sequence within a function group

(DP1, DP2... res. CP1, CP2 ...).

Hint, valid for all SPEED-Bus modules!

The SPEED-Bus always requires the Siemens DP master CP 342-5

(342-5DA02 V5.0) as last module to be included, connected and parame-

terized to the operation mode DP master. Every SPEED-Bus module has

to be connected as VIPA_SPEED-Bus slave into this master system. By

setting the SPEED-Bus slot number via the PROFIBUS address and by

including the according SPEED-Bus module at slot 0, the SIMATIC man-

ager receives information about the modules at the SPEED-Bus.

Summary

System 300S

Basics

Hints for the project engineering

HB140 | CP | 342-1DA70 | en | 17-23 10

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