AFe Power F1-03003 Bedienungsanleitung

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®

advanced FLOW engineering

Instruction Manual P/N: F1-03003

Make: Ford Model: Super Duty Year: 03-07 Engine: V8-6.0L (td)

®

Label Qty. Description Part Number

A 1 Pro Dry S Air Filter 21-90032

B 1 Air Intake Tube 05-F103003G1

C 1 Housing W/ Seal Trim 05-F103003B2

D 1 Coupler, Striaght 4” 05-00715

E 1 Coupler, Elbow 3.5” 05-01061

F 4 Clamp, 064 03-50006

G 2 Clamp, Mini 012 03-50023

H 1 Grommet, Small 03-50050

I 1 Grommet, Large 03-50112

J 1 Air Diverter 05-01060

Installation will require the following tools:

4mm Hex Key, 7/16” Socket, Socket or Nut Driver, Ratchet, Extension, Phillips & Flat-Head Screw Driver

Note: Legal in California for use on race vehicles only. The use of this device on vehicles used on public

streets or highways is strictly prohibited in California and others states that have adopted California

emission regulations.

• Please read the entire instruction manual before proceeding.

• Ensure all components listed are present.

• If you are missing any of the components, call customer support at 951-493-7100.

• Ensure you have all necessary tools before proceeding.

• Do not attempt to work on your vehicle when the engine is hot.

• Disconnect the negative battery terminal before proceeding.

• Retain factory parts for future use.

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A

BC

DE

FGHI

Page 3

J

®

Refer to Figure A for steps 1-2

Step 1: Warning!! Do not disconnect the coolant reservoir hose if the engine is hot.

Remove the (2) screws 1 securing the radiator reservoir then pull forward and upward to gain

clearance.

Step 2: Unplug the harness from the MAF Sensor 2 .

REMOVAL

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1

2

Figure A

Refer to Figure B for step 3-6

Step 3: Loosen clamps 1 at turbo & ﬁlter canister & remove canister.

Step 4: Reach under the intake tube & disconnect the valve cover vent ﬁtting.

Step 5: Disconnect the ﬁlter minder wire harness 2 .

Step 6: Pull the intake tube from vehicle.

REMOVAL

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1

11

2

Figure B

®

Refer to Figure C for steps 7-9

Step 7: Install the small and large grommets on to new intake tube H & I .

Step 8: Transfer the mass air sensor & screws to the new tube.

Step 9: Remove the valve cover vent hose & ﬁttings from the original intake & transfer to the new tube.

It may be necessary to cut the band clamps off the vent hose & use the provided small hose

clamps. The plastic elbow is inserted into the large tube grommet. Place the small hose

clamps for tightening later.

Figure C

INSTALL

Page 6

HI

Refer to Figure D for Step 10

Step 10: Preinstall the air diverter J into the 4” rubber 90-elbow coupling E .

Figure D

INSTALL

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E

J

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Refer to Figure E for step 11

Step 11: Install the silicone coupling D onto the turbo. Place both large clamps F in position but do

not tighten at this time.

Figure E

INSTALL

Page 8

F

D

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1

Refer to Figure F for step 12-14

Step 12: Install the new intake tube onto the turbo.

Step 13: Connect vent hose to valve cover ﬁtting using the small hose clamps.

Step 14: Transfer the ﬁlter minder to the small grommet & connect wire harness.

Figure F

INSTALL

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Figure G

Page 10

INSTALL

FE

Step 15: Loosely place the (2) 064 clamps F onto the 4” coupler elbow Install the 4’ rubber elbow E

with air diverter onto the intake tube. The long leg of the rubber elbow goes over the intake

tube.

Refer to Figure G for step 15