Allen-Bradley OptiSIS 1711-P05SISID050S Bedienungsanleitung

OptiSIS® Safety Instrumented System

Catalog Numbers 1711-P05SISID050S, 1711-P05SISID050T, 1711-P05SISOD050S, 1711-P05SISOD050T, 1711-P05SISID100S,

1711-P05SISID100T, 1711-P05SISOD100S, 1711-P05SISOD100T

User Manual

Original Instructions

AB PLCs

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to

familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,

and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are

required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may

be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from

the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous

environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 1711-UM004B-EN-P - September 2016 3

Table of Contents

Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

About This Publication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Terminology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

About the OptiSIS Solution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Catalog Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

I/O Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Enclosure Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Chapter 1

Safety Requirements Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Safety Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Fail-safe System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Fault Tolerant System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Safe State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Process Safety Lifecycle, Functional Testing, and Validation . . . . . . 15

Safety Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

PFD/PFH Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Password Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Program Enable Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Chapter 2

Installation Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Unpack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Storage and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Wall Mount — 50 I/O Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Floor Mount — 100 I/O Solution . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Chapter 3

Connect Power Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Power Distribution and Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Power Cable Types/Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . 26

Cable Entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Bottom Entry Conduit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Cable Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Power Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

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4Rockwell Automation Publication 1711-UM004B-EN-P - September 2016

Table of Contents

Chapter 4

Connect Field Wiring Grounding Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Input Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Analog Output Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Digital and Relay Output Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Contact Derating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Chapter 5

Startup First-time Powerup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Navigation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Help. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Connect Peripherals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Application Accounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Configure User Accounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Log Out Current User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Chapter 6

Configure I/O Configure I/O Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Configure an I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Configure Analog Input Characteristics . . . . . . . . . . . . . . . . . . . . . 52

Configure Digital Input Characteristics . . . . . . . . . . . . . . . . . . . . . 56

Configure Analog Output Characteristics . . . . . . . . . . . . . . . . . . . 61

Configure Digital Output Characteristics . . . . . . . . . . . . . . . . . . . 63

Validate Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Chapter 7

Configure Logic Using Cause and Effect Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Configuration Methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Configure Cause and Effect Charts by Using the HMI Display 68

Back up and Restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Chapter 8

Communication Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

IP Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Using Modbus Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

HART Protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

HART Data Over Modbus Network. . . . . . . . . . . . . . . . . . . . . . . . 76

HART Device Management by Using an AMS . . . . . . . . . . . . . . 77

Rockwell Automation Publication 1711-UM004B-EN-P - September 2016 5

Table of Contents

Chapter 9

Operation Monitor System State. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

System Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

I/O Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

View Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

View Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Reset after Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Reset by Using the HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Reset by Using Supplied Modbus Point. . . . . . . . . . . . . . . . . . . . . . 96

Chapter 10

Maintenance Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Technical Support Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Opening the Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Repair Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Electrostatic Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Processor Module Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 98

Reset OptiSIS Solution Default Settings . . . . . . . . . . . . . . . . . . . . . . . 100

Change Date and Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Preparing Your OptiSIS Solution for Upgrades . . . . . . . . . . . . . . . . . 101

Appendix A

Offline Configuration Tool Begin Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

General Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Configure Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Configure Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Configure Cause and Effect Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Save Configuration File. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Edit a Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Load or Restore Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Appendix B

Specifications SIL Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Hardware Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

I/O Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

System Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Approximate Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Appendix C

Spare Parts List Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

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6Rockwell Automation Publication 1711-UM004B-EN-P - September 2016

Table of Contents

Appendix D

Safety Checklist Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Appendix E

Modbus Communication Address Modbus RTU Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

OptiSIS Solution Modbus Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Rockwell Automation Publication 1711-UM004B-EN-P - September 2016 7

Summary of Changes

This manual contains new and updated information as indicated in the

following table.

Topic Page

Updated section: Digital and Relay Output Wiring 32

Updated chapter: Configure I/O (Chapter 6)47

Updated chapter: Configure Logic (Chapter 7)65

Added chapter: Communication (Chapter 8)75

Added appendix: Offline Configuration Tool (Appendix A)103

Added appendix: Specifications (Appendix B)115

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8Rockwell Automation Publication 1711-UM004B-EN-P - September 2016

Summary of Changes

Notes:

Rockwell Automation Publication 1711-UM004B-EN-P - September 2016 9

Preface

About This Publication The OptiSIS® solution is a ready to install configurable logic solver for use in

Safety Instrumented System (SIS) applications. Once installed and wired, it

can be configured and tested to provide a complete SIS solution that can meet

application requirements up to SIL 3.

This manual is intended for engineers or technicians that are directly involved

in the installation, connection, use, and maintenance of the OptiSIS solution.

Terminology This table defines the terms and abbreviations that are used in this manual.

ATTENTION: To meet any claimed safety integrity level, the OptiSIS solution

must be applied by following the Process Safety Lifecycle phases that are

defined in these resources:

– IEC 61511

– Other applicable sector Functional Safety standards

– Any application sector codes

– This user manual

ATTENTION: To operate the touch screen, use a finger, gloved finger, or

plastic stylus with a minimum tip radius of 1.3 mm (0.051 in.). Use of any

other object or tool can damage the keypad or touch screen.

Table 1 - Terms and Abbreviations

Term/Abbreviation Definition

AMS Asset management system: A system that is used to manage (diagnose, configure, and

maintain) smart field devices

CommDTM A communication driver that is installed as part of an AMS. This driver provides a specific

communication interface between the FDT framework and the specific automation

technology the AMS system is connected to

DeviceDTM A software driver that is installed into an AMS that is specific to a manufacturer’s device,

which provides the data interface specific to that model

DTM Device type manager. There are two types of DTM, a DeviceDTM and a CommDTM

F & G Fire and gas

FDT Field device tool: A technology for configuration and access of field devices. It allows field

device data to be shared between different technologies. For more information, go to

www.fdtgroup.org

HART Highway Addressable Transducer Protocol

MOC Management of change process

MTTR Mean time to restoration

PSAT Pre-startup acceptance test: A functional test of the Safety Instrumented System

PST Process safety time

PV Process variable

RTU Remote terminal unit

SIL Safety integrity level

SIS Safety Instrumented System

TCP Transmission control protocol

UTC Coordinated universal time

AB PLCs

10 Rockwell Automation Publication 1711-UM004B-EN-P - September 2016

Preface

About the OptiSIS Solution The OptiSIS solution is a packaged, pre-built, pre-programmed safety

instrumented system (SIS) logic solver that you mount, wire, and configure as

part of a complete SIS solution. The solution can meet application

requirements up to SIL 3. The solution uses a Rockwell Automation® industrial

computer, AADvance® controllers, and I/O modules.

Such applications include the following:

• Emergency Shutdown Systems/Safety Instrumented Systems

• Burner Management Systems

• High Integrity Pressure Protection Systems

• Energize to Action Systems

Catalog Numbers

I/O Configurations

The OptiSIS solution is available in two sizes:

• 50 I/O solution (see Table 15 on page 115 for a listing of I/O types)

• 100 I/O solution (see Table 16 on page 115 for a listing of I/O types)

Enclosure Options

The following enclosure options are available for the OptiSIS solution:

1711 - P05 SIS ID 050 S

Bulletin Number

1711: OptiSIS Solution

P05 - Packaged

Solution

SIS - Safety

Instrumented System

Area

ID: Indoor

OD: Outdoor

I/O

050: 50 I/O

100: 100 I/O

Configuration

S: Fail-safe

T: Fault Tolerant

Location Solution Enclosure Material Enclosure Rating

Indoor (ID) 50 I/O and 100 I/O Powder-coated steel IP66 and NEMA 4

Outdoor (OD) ANSI 304 stainless steel IP66 and NEMA 4X

Andere Handbücher für OptiSIS 1711-P05SISID050S

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Allen-Bradley Steuereinheit Handbücher

Allen-Bradley

Allen-Bradley ControlLogix 1756-HYD02 Bedienungsanleitung

Allen-Bradley

Allen-Bradley ControlLogix DeviceNet 1756-DNB Merkblatt

Allen-Bradley

Allen-Bradley ControlLogix DeviceNet C Series Bedienungsanleitung

Allen-Bradley

Allen-Bradley 1492-IFM40F-3 Bedienungsanleitung

Allen-Bradley

Allen-Bradley 1794-IA8 Bedienungsanleitung

Allen-Bradley

Allen-Bradley 1785-KE Bedienungsanleitung

Allen-Bradley

Allen-Bradley C Series Bedienungsanleitung

Allen-Bradley

Allen-Bradley FLEX I/O 1794-IP4 Bedienungsanleitung

Allen-Bradley

Allen-Bradley POINT I/O 1734-VHSC5 Bedienungsanleitung

Allen-Bradley

Allen-Bradley 1203-GD1 Stücklistenhandbuch

Allen-Bradley

Allen-Bradley PowerFlex 750 Series Bedienungsanleitung

Allen-Bradley

Allen-Bradley MicroLogix 1762-IQ8 Bedienungsanleitung

Allen-Bradley

Allen-Bradley 1792-IB16 Series B Bedienungsanleitung

Allen-Bradley

Allen-Bradley 1771-OBN Bedienungsanleitung

Allen-Bradley

Allen-Bradley CENTERLINE 1500 Bedienungsanleitung

Allen-Bradley

Allen-Bradley ControlNet 1786-RPCD Bedienungsanleitung

Allen-Bradley

Allen-Bradley A Series Bedienungsanleitung

Allen-Bradley

Allen-Bradley FLEX I/O 1794-OB8EP Bedienungsanleitung

Allen-Bradley

Allen-Bradley SLC 5/02 Bedienungsanleitung

Allen-Bradley

Allen-Bradley 1757-ABRIO Bedienungsanleitung

Allen-Bradley

Allen-Bradley 160-DN2 Bedienungsanleitung

Allen-Bradley

Allen-Bradley Series B Bedienungsanleitung

Allen-Bradley

Allen-Bradley MicroLogix 1200 Bedienungsanleitung

Allen-Bradley

Allen-Bradley 1492-CM1771-LD006 Bedienungsanleitung

Beliebte Steuereinheit Handbücher anderer Marken

Festo

Festo Compact Performance CP-FB6-E Stücklistenhandbuch

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Bedienungsanleitung

JS Automation

JS Automation MPC3034A Bedienungsanleitung

JAUDT

JAUDT SW GII 6406 Series Kurzanleitung

Spektrum

Spektrum Air Module System Bedienungsanleitung

BOC Edwards

BOC Edwards Q Series Bedienungsanleitung

KHADAS

KHADAS BT Magic Bedienungsanleitung

Etherma

Etherma eNEXHO-IL Bedienungsanleitung

PMFoundations

PMFoundations Attenuverter Bedienungsanleitung

GEA

GEA VARIVENT Bedienungsanleitung

Walther Systemtechnik

Walther Systemtechnik VMS-05 Bedienungsanleitung

Altronix

Altronix LINQ8PD Montageanleitung

Eaton

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