Allen-Bradley AADvance T9110 Benutzerhandbuch

AADvance Controller

Catalog Numbers T9110 T9300 T9310 T9401/2 T9431/2 T9451 T9481/2

Safety Manual

Original Instructions

2Rockwell Automation Publication ICSTT-RM446N-EN-P - April 2018

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to

familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,

and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are

required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may

be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from

the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety and other considerations.

WARNING: Identifies information about practices or circumstances that cancause an explosion in a hazardous

environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

CAUTION:Identifies information about practices or circumstances that can cause property damage or economic loss.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

NOTE Provides keyinformation about the product or service.

TIP Tips give helpful information about using or setting up the equipment.

Rockwell Automation Publication ICSTT-RM446N-EN-P - April 2018 3

Labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a driveor motor, to alert people that dangerous

voltage may be present.

BURNHAZARD: Labels may be on orinside the equipment, forexample, adriveor motor, to alertpeople thatsurfacesmay

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potentialArcFlash.ArcFlashwillcausesevereinjury or death.WearproperPersonalProtectiveEquipment(PPE).FollowALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

4Rockwell Automation Publication ICSTT-RM446N-EN-P - April 2018

Rockwell Automation Publication ICSTT-RM446N-EN-P - April 2018 5

Summary of Changes

Issue Record

This manual contains new and updated information as indicated in the

following table.

Summary of changes in this Document Issue

Issue Date Comments

01 Jan 2009 First Issue

02 April 2009 Reformat to match associated product user manuals

03 Aug 2009 QA review updates

04 Sept 2009 Release 1.1 for TUV approval

05 Oct 2009 TUV approval release

06 Jan 2010 Update for TUV review and comments

07 Feb 2010 Update for TUV review additional comments

08 Nov 2010 Updatefor SIL2 andSIL configurationschange, MTTR change,UL requirements, Check lists

change, peer reviewcomments.

09* March 2011 Updates for release R1.2

10 July 2012 Updates for Release 1.3 and 1.3.1

10_A Aug 2012 Updated for additional information about the Analogue Output Module

10_B June 2013 Draft issue for release 1.3 incorporating changes following TUV review comments. Also

added specifications for electrostatic discharge.

10_C July 2013 Update after peer review

11A March 2015 Update to R1.34 first draft

11B March 2015 Updates to spelling and other typographical errors following internal review

11 March 2015 Finalised for AADvance Release 1.34

12 April 2015 Revised with comments received from TÜV

13 March 2016 Added support for EN 298 and NFPA 87

N April 2018 Update for AADvance Release R1.40

* Previously Issue 1.2

Topic Page

Addition of Rockwell Automation Support to Preface 7

Addition of Environmental compliance to Preface 9

Table format changed from Note to Warning 9

Update to benefits of AADvance controller and to Table 1. 17

Update point number 3, replacement of modules within Mean Time to Repair 17

Reword System security, first paragraph 19

Update Important Table 20

Update Communication Port Security 20

Update Table 2; AADvance Communication Ports 20

Convert Safety Tables to Warning, Attention or Caution Tables 21, 23, 26, 41, 45, 49,

52, 56, 58, 60, 64, 65,

73, 83- 85, 91, 93,

95-105 & 109

6Rockwell Automation Publication ICSTT-RM446N-EN-P - April 2018

Summary of Changes

Correct title and hypertext link for PFH and PFDavg Data 21 & 86

Update Module Label 36

Update to Fault Tolerant Input and High Demand Architecture 48 & 49

Update to SIL 3 Architecture 50

Update to Fault Tolerant I/O Architecture 51 & 52

Update to Internal Diagnostics 56

Update to SNCP Safety Networks 57 & 58

Update Industrial Functional Safety Standards 68, 69, 71 & 72

Add reference and hypertext link to application note AN-T90001 77

Update to Recovery Mode 87

Update to Processor Module Locking Screw Safety Function 88

Update to I/O Module Start-UP and Locking Screw Safety Function 88

Update to I/O Module Process Safety Time (PST) 89

Update to Protective ability and versatility of the input module 89 & 90

Update to Output Module Safety Functions 92 & 93

Update to Application Program Development 97 &101-103

Update to Online Modification 103 & 104

Update to Environmental Requirements 105

Update to System Security 110

Update to Pre-Engineering Checklists 112

Update to Engineering Checklists 114

Update to Associated AADvance Publications 117

Update to RegionalOffices 118

Updateto Glossary of Terms 119, 123, 128 & 129

Topic Page

Rockwell Automation Publication ICSTT-RM446N-EN-P - April 2018 7

Preface

In no event will Rockwell Automation be responsible or liable for indirect or

consequential damages resulting from the use or application of this equipment.

The examples given in this manual are included solely for illustrative purposes.

Because of the many variables and requirements related to any particular

installation, Rockwell Automation does not assume responsibility or reliability

for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, with respect to use of

information, circuits, equipment, or software described in this manual.

All trademarks are acknowledged.

DISCLAIMER

It is not intended that the information in this publication covers every possible

detail about the construction, operation, or maintenance of a control system

installation. You should also refer to your own local (or supplied) system safety

manual, installation and operator/maintenance manuals.

REVISION AND UPDATING POLICY

This document is based on information available at the time of its publication.

The document contents are subject to change from time to time. The latest

versions of the manuals are available at the Rockwell Automation Literature

Library under "Product Information" information "Critical Process Control &

Safety Systems".

ROCKWELL AUTOMATION SUPPORT

Any required support can be accessed through the Rockwell Automation

Support Website at:

http://www.rockwellautomation.com/global/support/overview.page

Registration for Automatic Product Safety Advisories and Product Notices

from Rockwell Automation, which are available by email, is obtained by using

the Technical Support Center link (available on the above web-page) and

signing in with either a Tech Connect Account or free Rockwell Automation

Member Account. Account holders can subscribe to important product

updates, including Product Safety Advisories and Product Notices.

All repair actions for AADvance products are tracked against a SAP ticket

number and customers can request a Root Cause Fault Analysis (RCFA)

report.

DOWNLOADS

The product compatibility and download center is

www.rockwellautomation.com/rockwellautomation/support/pcdc.page?

8Rockwell Automation Publication ICSTT-RM446N-EN-P - April 2018

Preface

Select the Find Downloads option under Download.

In the Product Search field enter "AADvance" and the AADvance option is

displayed.

Double click on the AADvance option and the latest version is shown.

Select the latest version and download the latest version.

AADVANCE RELEASE

This technical manual applies to AADvance Controller Firmware

Release: 1.40 and Workbench Toolkits: 1.4 and 2.1

LATEST PRODUCT INFORMATION

For the latest information about this product review the Product Notifications

and Technical Notes issued by technical support. Product Notifications and

product support are available at the Rockwell Automation Support Center at

http://rockwellautomation.custhelp.com

At the Search Knowledgebase tab select the option "By Product" then scroll

down and select the ICS Triplex product AADvance.

Some of the Answer ID’s in the Knowledge Base require a TechConnect

Support Contract. For more information about TechConnect Support

Contract Access Level and Features please click on the following link:

https://rockwellautomation.custhelp.com/app/answers/detail/a_id/898272

This will get youto the login page where you must enter your login details.

PURPOSE OF THIS MANUAL

This technical manual defines how to safely apply AADvance controllers for a

Safety Instrument Function. It sets out standards (which are mandatory) and

makes recommendations to ensure that installations meet their required safety

integrity level. To do this, it addresses how such installations are designed,

NOTE AADvanceRelease1.40identifiestheproductfamilyrelease.Eachhardware,

firmware and software component has its own version within this family

release and the details of those versions can be found in the AADvance

SystemRequirementsforversion1.40 in thePCDCReleaseNotes,which

can be accessed from the Product Compatibility and Download Center at

http://www.rockwellautomation.com/rockwellautomation/

support/pcdc.page.

IMPORTANT A login is required to access the link. If you do nothave an account then you

can create one using the "Sign Up" link at the top right of the web page.

Rockwell Automation Publication ICSTT-RM446N-EN-P - April 2018 9

Preface

built, tested, installed and commissioned, operated, maintained and

decommissioned. It defines the requirements to be met during the life-cycle

stages of safety-related systems design and commissioning so the safety

objectives of the system are achieved during operation.

There are requirements for quality systems, documentation and competency in

this technical manual; these are additional requirements for an operating

company's or integrator's quality systems, procedures and practices.

WHO SHOULD USE MANUAL

Environmental compliance

Rockwell Automation maintains current product environmental information

on its website at:

http://www.rockwellautomation.com/rockwellautomation/about-us/

sustainability-ethics/product-environmental-compliance.page

NOTE The AADvance controller isa logic solver. It uses processor modules and I/O

modules. An AADvancesystem is formed by one or more controllers, their

power sources, communications networks and workstations.

WARNING:Thismanualisintendedprimarily forSystemIntegrators.The

information contained in this manual is intended to be used in

conjunctionwith(and not as asubstitutefor)expertise andexperience in

safety-related systems. In particular, it is expected that the reader has a

thorough understanding of the intended application and safety system

principlesandcan understandthegeneric termsused withinthismanual

and the terminology specific to the integrator's or project's application

area.

WARNING: The System Integrator remainsresponsible for the

generation of procedures and practices applicable to its business, and

shall ensure that these are in accordance with the requirements defined

herein. The application of such procedures and practices is also the

responsibility of the system integrator, and these are mandatory for

systems used for SIL 3 applications.

10 Rockwell Automation Publication ICSTT-RM446N-EN-P - April 2018

Preface

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