Alliance Laundry Systems C003292ENR1 Betriebsanleitung

www.alliancelaundry.com

Installation/Operation/Maintenance

Washer-Extractors

Pocket Hardmount Variable-Speed

Refer to Page 6 for Model Identification

PHM1397C

Part No. C003292ENR1

November 2013

Original Instructions

Keep These Instructions for Future Reference.

(If this machine changes ownership, this manual must accompany machine.)

means without the expressed written consent of the publisher.

C003292ENR1 1

Table of

Contents

Safety Information.............................................................................. 3

Explanation of Safety Messages........................................................... 3

Important Safety Instructions ............................................................... 3

Safety Decals ........................................................................................ 5

Operator Safety..................................................................................... 5

Model Identification ............................................................................. 6

Introduction......................................................................................... 7

Delivery Inspection............................................................................... 7

Nameplate Location.............................................................................. 7

Replacement Parts ................................................................................ 7

Customer Service.................................................................................. 7

Specifications and Dimensions........................................................... 8

High Speed Models............................................................................... 8

Medium Speed Models......................................................................... 10

Machine Dimensions ............................................................................ 12

40 Pound Models ............................................................................ 13

60 Pound Models ............................................................................ 14

80 Pound Models ............................................................................. 15

100 Pound Models ........................................................................... 16

125 Pound Models ........................................................................... 17

140 Pound Models ........................................................................... 18

175 Pound Models ........................................................................... 19

Floor Load Data.................................................................................... 20

Installation Instructions ........................................................................ 21

Surface ............................................................................................. 21

Anchors ............................................................................................ 21

Mounting.......................................................................................... 21

Mounting Bolt Installation Requirements ............................................ 21

Location ........................................................................................... 21

Clearances ........................................................................................ 22

Mounting Bolt Hole Locations ............................................................. 23

Installing Anchors............................................................................ 23

Grouting and Setting Machine ......................................................... 23

Mounting Bolt Hole Locations ............................................................. 24

40 Pound Models ............................................................................. 24

60, 80 and 100 Pound Models.......................................................... 26

125, 140 and 175 Pound Models...................................................... 28

Water Connection ................................................................................. 30

Drain Connection Requirements........................................................... 31

Electrical Installation Requirements..................................................... 33

Circuit Breakers ............................................................................... 34

Grounding ........................................................................................ 34

Wire Size.......................................................................................... 34

Making Connections to Machine ..................................................... 36

Adjusting Control Transformer Taps............................................... 36

Provisions for 50 Hz Installations.................................................... 36

Steam Requirements (Steam Heat Option Only).................................. 37

Chemical Injection Supply System....................................................... 38

2C003292ENR1

Chemical Service Connections ........................................................ 38

Connection of Chemical Supply Hoses ........................................... 38

Connection of Chemical Pump Signals ........................................... 39

First Start-Up ...................................................................................... 40

Operation............................................................................................. 41

General Operation Instructions............................................................. 41

Maintenance ........................................................................................ 43

Daily ..................................................................................................... 43

Beginning of Day............................................................................. 43

End of Day ....................................................................................... 43

Weekly.................................................................................................. 44

Monthly................................................................................................. 44

Quarterly ............................................................................................... 45

Care of Stainless Steel .......................................................................... 46

Disposal of Unit ................................................................................... 47

C003292ENR1

Safety Information

Explanation of Safety Messages

Precautionary statements (“DANGER,” “WARNING,”

and “CAUTION”), followed by specific instructions,

are found in this manual and on machine decals. These

precautions are intended for the personal safety of the

operator, user, servicer, and those maintaining the

machine.

Additional precautionary statements (“IMPORTANT”

and “NOTE”) are followed by specific instructions.

IMPORTANT: The word “IMPORTANT” is used

to inform the reader of specific procedures where

minor machine damage will occur if the procedure

is not followed.

NOTE: The word “NOTE” is used to communicate

installation, operation, maintenance or servicing

information that is important but not hazard

related.

Important Safety Instructions

1. Read all instructions before using the washer.

2. Install the washer according the

INSTALLATION instructions. Refer to the

GROUNDING instructions in the

INSTALLATION manual for the proper

grounding of the washer. All connections for

water, drain, electrical power and grounding must

comply with local codes and be made by licensed

personnel when required. It is recommended that

the machine be installed by qualified technicians.

3. Do not install or store the washer where it will be

exposed to water and/or weather.

4. To prevent fire and explosion, keep the area

around machine free from flammable and

combustible products. Do not add the following

substances or textiles containing traces of the

following substances to the wash water: gasoline,

kerosene, waxes, cooking oils, vegetable oils,

machine oils, dry-cleaning solvents, flammable

chemicals, thinners, or other flammable or

explosive substances. These substances give off

vapors that could ignite, explode or cause the

fabric to catch fire by itself.

5. Under certain conditions, hydrogen gas may be

produced in a hot water system that has not been

used for two weeks or more. HYDROGEN GAS

IS EXPLOSIVE. If the hot water system has not

been used for such a period, before using a

washing machine or combination washer-dryer,

turn on all hot water faucets and let the water

flow from each for several minutes. This will

release any accumulated hydrogen gas. The gas

is flammable, do not smoke or use an open flame

during this time.

6. To reduce the risk of an electric shock or fire, DO

NOT use an extension cord or an adapter to

connect the washer to the electrical power

source.

DANGER indicates an imminently

hazardous situation that, if not avoided,

will cause severe personal injury or

death.

DANGER

WARNING indicates a hazardous situation

that, if not avoided, could cause severe

personal injury or death.

WARNING

CAUTION indicates a hazardous situation

that, if not avoided, may cause minor or

moderate personal injury or property

damage.

CAUTION

To reduce the risk of fire, electric shock,

serious injury or death to persons when

using your washer, follow these basic

precautions:

W023

WARNING

Safety Information

C003292ENR1

7. Do not allow children to play on or in the washer.

Close supervision of children is necessary when

the washer is used near children. This appliance

is not intended for use by young children or

infirm persons without supervision. Young

children should be supervised to ensure that they

do not play with the appliance. This is a safety

rule for all appliances.

8. DO NOT reach and/or climb into the tub or onto

the washer, ESPECIALLY if the wash drum is

moving. This is an imminently hazardous

situation that, if not avoided, will cause severe

personal injury or death.

9. Never operate the washer with any guards, panels

and/or parts removed or broken. DO NOT bypass

any safety devices or tamper with the controls.

10. Use washer only for its intended purpose,

washing textiles. Never wash machine parts or

automotive parts in the machine. This could

result in serious damage to the basket or tub.

11. Use only low-sudsing, no-foaming types of

commercial detergent. Be aware that hazardous

chemicals may be present. Wear hand and eye

protection when adding detergents and

chemicals. Always read and follow

manufacturer’s instructions on packages of

laundry and cleaning aids. Heed all warnings or

precautions. To reduce the risk of poisoning or

chemical burns, keep them out of the reach of

children at all times (preferably in a locked

cabinet).

12. Do not use fabric softeners or products to

eliminate static unless recommended by the

manufacturer of the fabric softener or product.

13. Always follow the fabric care instructions

supplied by the textile manufacturer.

14. Loading door MUST BE CLOSED any time the

washer is to fill, tumble or spin. DO NOT bypass

the loading door switch by permitting the washer

to operate with the loading door open. Do not

attempt to open the door until the washer has

drained and all moving parts have stopped.

15. Be aware that hot water is used to flush the

supply dispenser. Avoid opening the dispenser lid

while the machine is running.

16. Do not attach anything to the supply dispenser’s

nozzles, if applicable. The air gap must be

maintained.

17. Do not operate the machine without the water

reuse plug or water reuse system in place, if

applicable.

18. Be sure water connections have a shut-off valve

and that fill hose connections are tight. CLOSE

the shut-off valves at the end of each wash day.

19. Keep washer in good condition. Bumping or

dropping the washer can damage safety features.

If this occurs, have washer checked by a

qualified service person.

20. DANGER: Before inspecting or servicing

machine, power supply must be turned OFF. The

servicer needs to wait for at least 3 minutes after

turning the power OFF and needs to check for

residual voltage with a voltage meter. The

inverter capacitor or EMC filter remains charged

with high voltage for some time after powering

OFF. This is an imminently hazardous situation

that, if not avoided, will cause severe personal

injury or death.

21. Do not repair or replace any part of the washer, or

attempt any servicing unless specifically

recommended in the user-maintenance

instructions or in published user-repair

instructions that the user understands and has the

skills to carry out. ALWAYS disconnect the

washer from electrical, power and water supplies

before attempting any service.

22. Disconnect the power cord by grasping the plug,

not the cord. Replace worn power cords and/or

loose plugs. If the supply cord is damaged, it

must be replaced by a special cord or assembly

available from the service agent.

23. Before the washer is removed from service or

discarded, remove the door to the washing

compartment.

24. Failure to install, maintain, and/or operate this

washer according to the manufacturer’s

instructions may result in conditions which can

produce bodily injury and/or property damage.

NOTE: The WARNINGS and IMPORTANT

SAFETY INSTRUCTIONS appearing in this

manual are not meant to cover all possible

conditions and situations that may occur. Common

sense, caution and care must be exercised when

installing, maintaining, or operating the washer.

Any problems or conditions not understood should be

reported to the dealer, distributor, service agent or the

manufacturer.

Safety Information

C003292ENR1

IMPORTANT: Ensure that the recommended

clearances for inspection and maintenance are

provided. Never allow the inspection and

maintenance space to be blocked.

Safety Decals

Safety decals appear at crucial locations on the

machine. Failure to maintain legible safety decals

could result in injury to the operator or service

technician.

Use manufacturer-authorized spare parts to avoid

safety hazards.

Operator Safety

The following maintenance checks must be performed

daily:

1. Verify that all warning signs are present and

legible, replace as necessary.

2. Check door interlock before starting operation of

machine:

a. Attempt to start machine with door open.

Machine should not start.

b. Close door without locking it and attempt to

start machine. Machine should not start.

c. Attempt to open door while the cycle is in

progress. The door should not open.

If door lock and interlock are not functioning

properly, disconnect power and call a service

technician.

3. Do not attempt to operate machine if any of the

following conditions are present:

a. Door does not remain securely locked during

entire cycle.

b. Excessively high water level is evident.

c. Machine is not connected to a properly

grounded circuit.

Do not bypass any safety devices in machine.

Machine installations must comply with

minimum specifications and

requirements stated in the applicable

Installation Manual, any applicable

municipal building codes, water supply

requirements, electrical wiring

regulations and any other relevant

statutory regulations. Due to varied

requirements and applicable local codes,

this machine must be installed, adjusted,

and serviced by qualified maintenance

personnel familiar with applicable local

codes and the construction and operation

of this type of machinery. They must also

be familiar with the potential hazards

involved. Failure to observe this warning

may result in personal injury, property

damage, and/or equipment damage, and

will void the warranty.

W820

WARNING

Never touch internal or external steam

pipes, connections, or components.

These surfaces can be extremely hot and

will cause severe burns. The steam must

be turned off and the pipe, connections,

and components allowed to cool before

the pipe can be touched.

SW014

WARNING

NEVER insert hands or objects into

basket until it has completely stopped.

Doing so could result in serious injury.

SW012

WARNING

Operating the machine with severe out-of-

balance loads could result in personal

injury and serious equipment damage.

W728

WARNING

Safety Information

C003292ENR1

Model Identification

Information in this manual is applicable to these models:

Medium Speed High Speed

Pound

CP040PMN1

CP040PMQ1

CP040PMX2

CPC40M

IP040PMN1

IP040PMN2

IP040PMQ1

IP040PMX2

IPH40M

IPH180

CP040PHN1

CP040PHQ1

CP040PHX2

CPC40H

IP040PHN1

IP040PHN2

IP040PHQ1

IP040PHX2

IPH40H

JP040PHN1

JP040PHQ1

Pound

CP060PMN1

CP060PMQ1

CP060PMX2

CPC60M

IP060PMN1

IP060PMQ1

IP060PMX2

IPH60M

IPH270

JP060PMQ1

CP060PHN1

CP060PHN2

CP060PHQ1

CP060PHQ2

CP060PHX1

CP060PHX2

CPC60H

IP060PHN1

IP060PHN2

IP060PHQ1

IP060PHX2

IPH60H

JP060PHN1

JP060PHN2

JP060PHQ1

Pound

CP080PMN1

CP080PMN2

CP080PMQ1

CPC80M

IP080PMN1

IP080PMN2

IP080PMQ1

IP080PMQ2

IPH80M

IPH370

CP080PHN1

CP080PHN2

CP080PHQ1

CP080PHQ2

CPC80H

IP080PHN1

IP080PHN2

IP080PHQ1

IPH80H

JP080PHN1

JP080PHN2

JP080PHQ1

100

Pound

CP100PMN1

CP100PMN2

CP100PMQ1

CPC100M

IP100PMN1

IP100PMN2

IP100PMQ1

IPH100M

IPH460

JP100PMQ1

CP100PHN1

CP100PHN2

CP100PHQ1

CP100PHQ2

CPC100H

IP100PHN1

IP100PHN2

IP100PHQ1

IPH100H

JP100PHN1

JP100PHN2

JP100PHQ1

125

Pound Not Applicable

CP125PHN1

CP125PHN2

CP125PHQ1

CP125PHQ2

CPC125H

IP125PHN1

IP125PHN2

IP125PHQ1

IP125PHQ2

IPH125H

IPH570

JP125PHN1

JP125PHN2

140

Pound

CP140PMN1

CP140PMQ1

CPC140M

IP140PMN1

IP140PMQ1

IPH140M

IPH640

JP140PMQ1

CP140PHN1

CP140PHQ1

CPC140H

IP140PHN1

IP140PHQ1

IPH140H

JP140PHN1

JP140PHQ1

175

Pound

Not Applicable

CP175PHN1

CPC175H

IP175PHN1

IPH175H

IPH790

JP175PHN1

JP175PHN2

C003292ENR1

Introduction

Delivery Inspection

Upon delivery, visually inspect crate, protective cover

and unit for any visible shipping damage. If the crate,

protective cover or unit is damaged or signs of

possible damage are evident, have the carrier note the

condition on the shipping papers before the shipping

receipt is signed or advise the carrier of the condition

as soon as it is discovered.

Nameplate Location

The nameplate is located inside the door and on the

upper rear panel. Always provide the machine’s serial

number and model number when ordering parts or

when seeking technical assistance. Refer to Figure 1.

Figure 1

Replacement Parts

If literature or replacement parts are required, contact

the source from which the machine was purchased or

contact Alliance Laundry Systems LLC at

+1 (920) 748-3950 for the name of the nearest

authorized parts distributor.

Customer Service

For technical assistance, contact your local distributor

or contact:

Alliance Laundry Systems

Shepard Street

P. O . B o x 9 9 0

Ripon, WI 54971-0990

U.S.A.

www.alliancelaundry.com

Phone: +1 (920) 748-3121 Ripon, Wisconsin

+32 56 41 20 54 Wevelgem, Belgium

PHM1397N

1Inside the Door

2On Upper Rear Panel

PHM1397C

8C003292ENR1

Specifications and Dimensions

High Speed Models

Models

Specifications 40H 60H 80H 100H 125H 140H 175H

Overall Dimensions

Overall Width,

in. (mm)

(813)

34.5

(876)

42.5

(1080)

42.5

(1080)

50.3

(1278)

50.3

(1278)

50.3

(1278)

Overall Height,

in. (mm)

(1448)

62.6

(1590)

(1778)

77.1

(1958)

77.1

(1958)

77.1

(1958)

Overall Depth,

in. (mm)

45.6

(1158)

47.8

(1214)

51.4

(1306)

56.4

(1433)

56.1

(1425)

59.1

(1501)

64.1

(1628)

Weight and Shipping Information

Net Weight,

lbs. (kg)

1093

(496)

1367

(620)

1908

(865)

1979

(898)

2459

(1115)

2725

(1236)

2963

(1344)

Domestic Shipping

Weight, lbs. (kg)

1150

(522)

1424

(646)

2001

(908)

2072

(940)

2557

(1160)

2823

(1280)

3064

(1390)

Domestic Shipping

Volume, ft 3(m3)

(1.78)

76.9

(2.18)

110

(3.11)

122

(3.45)

160

(4.53)

167

(4.73)

179

(5.07)

Wash Cylinder Information

Cylinder Diameter,

in. (mm)

(686)

(787)

(940)

(1092)

Cylinder Depth,

in. (mm)

(483)

(559)

(533)

(660)

(610)

(686)

(813)

Cylinder Volume,

ft3(l)

6.3

(178.4)

9.6

(271.8)

13.1

(371.0)

16.2

(458.7)

20.1

(569.2)

22.7

(642.8)

26.8

(758.9)

Perforation Size,

in. (mm)

0.19

(4.83)

0.19

(4.83)

0.19

(4.83)

0.19

(4.83)

0.19

(4.83)

0.19

(4.83)

0.19

(4.83)

Cylinder Capacity 1:10

Fill Ratio, lbs. (kg)

39.3

(17.8)

(27.2)

81.6

(37)

101

(45.8)

125

(56.7)

141.7

(64.3)

175

(79.4)

Door Opening Information

Door Opening Size,

in. (mm)

(381)

(432)

(508)

24.5

(622)

24.5

(622)

24.5

(622)

Height of Door Bottom

Above Floor, in. (mm)

22.5

(572)

25.8

(655)

26.6

(676)

27.1

(688)

31.3

(795)

31.3

(795)

31.3

(795)

Drain System

Overflow Size,

in. (mm)

1.5

(38.1)

1.5

(38.1)

1.5

(38.1)

1.5

(38.1)

(76.2)

Drain Outlet Size,

in. (mm)

(76.2)

Number of Drain Outlets,

(std/opt)

1/2 1/2 1/2 1/2 1/2 1/2 1/2

Water Inlet

Connection Size 3/4 NPT 3/4 NPT 3/4 NPT 3/4 NPT 3/4 NPT 1-1/4 NPT 1-1/4 NPT

Number of Inlets,

(std/opt)

2/3 2/3 2/3 2/3 2/3 2/3 2/3

Table 1 (continued)

Dieses Handbuch passt für folgende Modelle

126

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