APRILIA STRADA 660 Bedienungsanleitung

INTRODUCTION

0 - 1

MY 660

INTRODUCTION 0

INTRODUCTION

0 - 2

MY 660

SUMMARY

0.1 INTRODUCTION .............................................................................................................................................. 3

0.1.1 FOREWORD ............................................................................................................................................. 3

0.1.2 REFERENCE MANUALS .......................................................................................................................... 4

0.1.3 ABBREVIATIONS/SYMBOLS/CONVENTIONS ........................................................................................ 5

INTRODUCTION

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MY 660

0.1 INTRODUCTION

0.1.1 FOREWORD

This manual provides the information required for normal servicing.

This publication is intended for use by aprilia Dealers and their qualified mechanics; many concepts have been omitted

on purpose as their inclusion would be superfluous. Since complete mechanical explanations have not been included in

this manual, the reader must be familiar with basic notions of mechanics, as well as with basic repair procedures.

Without such familiarity, repairs and checks could be ineffective and even hazardous. Since the repair and vehicle check

instructions are not exhaustive, special care must be taken to avoid damage and injury. To ensure maximum customer

satisfaction with the vehicle, aprilia s.p.a. continuously improves its products and their documentation. The main

technical modifications and changes in repair procedures are communicated to all aprilia dealers and agencies

worldwide. Such modifications will be entered in subsequent editions of the manual. Should you need assistance or

clarifications about the inspection and repair procedures, please contact the aprilia SERVICE DEPT., they will be glad to

give you any information on the matter, or supply you with any detail on updates and technical changes applied to the

vehicle.

aprilia s.p.a. reserves the right to make changes to its products at any time, barring any such changes as may alter the

essential features of a product as specified in the relevant manual.

All rights of storage using electronic means, reproduction and total or partial adaptation, whatever the means adopted,

are reserved in all countries.

Third parties' products are only mentioned for information purposes, and constitute no engagement.

aprilia s.p.a. is not liable in any way for the performance or use of these products.

First edition: April 2003

Produced and printed by:

DECA s.r.l.

via Vincenzo Giardini, 11 - 48022 Lugo (RA) - Italy

Tel. +39 - 0545 216611

Fax +39 - 0545 216610

E-mail: [email protected]

www.vftis.com

on behalf of:

aprilia s.p.a.

via G. Galilei, 1 - 30033 Noale (VE) - Italy

Tel. +39 – (0)41 58 29 111

Fax +39 – (0)41 58 29 190

www.aprilia.com

www.serviceaprilia.com

INTRODUCTION

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MY 660

0.1.2 REFERENCE MANUALS

OWNER'S MANUALS

aprilia part# (description)

8104896

8104895

8104897

8104894

CHASSIS WORKSHOP MANUAL

aprilia part# (description)

8140874

8140877

8140875

8140876

8140878

ENGINE TECHNICAL MANUAL

aprilia part# (description)

8140880

8140883

8140881

8140882

8140884

CD FOR THE NETWORK - ENGINE

aprilia part# (description)

8CM0086

CD FOR THE NETWORK - CHASSIS

aprilia part# (description)

8CM0084

INTRODUCTION

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MY 660

0.1.3 ABBREVIATIONS/SYMBOLS/CONVENTIONS

# = number

< = less than

> = greater than

≤= less than or equal to

≥= more than or equal to

~ = approximately

∞= infinity

°C = degrees Celsius (centigrade)

°F = degrees Fahrenheit

± = plus or minus

a.c = alternating current

A = Ampere

Ah = Ampere per hour

API = American Petroleum Institute

AT = high voltage

AV/DC = Anti-Vibration Double Countershaft

bar = pressure measurement unit (1 bar = 100 kPa)

d.c. = direct current

cc = cubic centimetres

CO = carbon monoxide

CPU = Central Processing Unit

DIN = German industrial standards (Deutsche Industrie Norm)

DOHC = Double Overhead Camshaft

ECU = Electronic Control Unit

rpm = revolutions per minute

HC = unburnt hydrocarbons

ISC = Idle Speed Control

ISO = International Standardisation Organisation

kg = kilograms

kgm = kilograms per metre (1 kgm = 10 Nm)

km = kilometres

km/h = kilometres per hour

kΩ= kilo Ohm

kPa = kiloPascal (1 kPa = 0.01 bar)

KS = clutch side (from the German "Kupplungsseite")

kW = kilowatt

ℓ= litres

LAP = racetrack lap

LED = Light Emitting Diode

LEFT

SIDE = left side

m/s = metres per second

max = maximum

mbar = millibar (1 mbar = 0.1 kPa)

mi = miles

MIN = minimum

MPH = miles per hour

MS = flywheel side (from the German "Magnetoseite")

MΩ= MegaOhm

N.A. = Not Available

N.O.M.M. = Motor Octane Number

N.O.R.M. = Research Octane Number

Nm = Newton metre (1 Nm = 0.1 kgm)

Ω= ohm

PICK-UP = pick-up

BDC = Bottom Dead Centre

TDC = Top Dead Centre

PPC = Pneumatic Power Clutch

INTRODUCTION

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MY 660

RIGHT

SIDE = right side

SAE = Society of Automotive Engineers

TEST = diagnostic check

T.B.E.I. = crown-head Allen screw

T.C.E.I. = cheese-head Allen screw

T.E. = hexagonal head

T.P. = flat head screw

TSI = Twin Spark Ignition

UPSIDE-

DOWN = inverted fork

V = volt

W = watt

Ø = diameter

GENERAL INFORMATION

1-1

MY 660

GENERAL INFORMATION 1

GENERAL INFORMATION

1 - 2

MY 660

SUMMARY

1.1. STRUCTURE OF THE MANUAL...................................................................................................................... 3

1.1.1. CONVENTIONS USED IN THE MANUAL ................................................................................................. 3

1.1.2. SAFETY WARNINGS ................................................................................................................................ 4

1.2. GENERAL RULES............................................................................................................................................ 5

1.2.1. BASIC SAFETY RULES ............................................................................................................................ 5

1.3. DANGEROUS ELEMENTS............................................................................................................................... 8

1.3.1. WARNINGS ............................................................................................................................................... 8

1.4. RUNNING-IN .................................................................................................................................................. 12

1.4.1. RUNNING-IN ........................................................................................................................................... 12

GENERAL INFORMATION

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MY 660

1.1. STRUCTURE OF THE MANUAL

1.1.1. CONVENTIONS USED IN THE MANUAL

• This manual is divided in sections and subsections, each covering a set of the most significant components.

Refer to the index of sections when consulting the manual.

• Unless expressly specified otherwise, assemblies are reassembled by reversing the dismantling procedure.

• The terms "right" and "left" are referred to the rider seated on the vehicle in the normal riding position.

• Motorcycle operation and basic maintenance are covered in the "OWNER'S MANUAL".

In this manual any variants are identified with these symbols:

optional

catalytic version

- all versions

MP national certification

SF European certification (EURO 2 limits)

VERSION:

Italy Greece Malaysia

United

Kingdom Holland Chile

Austria Switzerland Croatia

Portugal Denmark Australia

Finland Japan United

States of

America

Belgium Singapore Brazil

Germany Slovenia South Africa

France Israel New

Zealand

Spain South

Korea Canada

GENERAL INFORMATION

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MY 660

1.1.2. SAFETY WARNINGS

The following precautionary warnings are used throughout this manual in order to convey the following messages:

Safety warning. This symbol appears, whether in the manual or on the vehicle itself, to indicate a

personal injury hazard. Non-compliance with the indications given in the messages preceded by this

symbol may result in grave risks for your and other people’s safety and for the vehicle!

DANGER

Indicates a potential hazard which may result in serious injury or even death.

WARNING

Indicates a potential hazard which may result in minor personal injury or damage to the vehicle.

NOTE The word "NOTE" in this manual precedes important information or instructions.

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