Arctic Cat ZR 120 2021 Bedienungsanleitung

OPERATOR’S MANUAL

ORIGINAL INSTRUCTIONS

ZR 120

p/n: 2262-957

6/20

This vehicle can be hazardous to operate.

Never accelerate rapidly or drive at high speed beyond the limits of visibility or without being

totally familiar with the terrain and what lies in front of you. Obey speed limits and never

operate at speeds that do not allow adequate maneuvering and stopping distances. Read and

study the entire Operator’s Manual and Snowmobile Safety Handbook.

Failure to follow this warning could result in personal injury to yourself or others. For your

safety, understand and follow all the warnings contained in this Operator’s Manual and on

the labels on this vehicle.

Keep this Operator’s Manual with this vehicle at all times. If you lose your manual, contact

your authorized dealer for a free replacement. The labels should be considered permanent

parts of the vehicle. If a label comes off or becomes hard to read, contact your authorized

dealer for a free replacement. Contact Arctic Cat Service Department, P.O. Box 810, Thief

River Falls, MN 56701 USA, for proper registration information.

FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN

RESULT IN SERIOUS INJURY OR DEATH.

The Operator’s Manual, Snowmobile Safety Handbook, and Snowmobile Decals display

important information:

California Proposition 65

The Safety Alert Symbol means ATTENTION! BE

ALERT! YOUR SAFETY IS INVOLVED.

! WARNING WARNING identifies personal safety-related informa-

tion. Follow the directive because it deals with the pos-

sibility of serious personal injury or even death.

CAUTION

AUTION, without the safety alert symbol, identifies

unsafe practices. Follow the directive because it

deals with the possibility of damaging part or parts of

the snowmobile.

NOTE:

A NOTE identifies supplementary information wor-

thy of particular attention.

Personal Injury

• To avoid injury to yourself and others, NEVER operate the snowmobile without first

reading and understanding this manual and the Snowmobile Safety Handbook; then fol-

low the instructions and heed the warnings given.

• USE COMMON SENSE.

• DON’T DRINK and DRIVE.

• STAY IN CONTROL at ALL TIMES.

• TELL YOUR FRIENDS. If you see a friend operating a snowmobile recklessly, at exces-

sive speeds, while intoxicated, or in other unsafe ways, don’t wait until it is too late to

warn of the consequences of snowmobile misuse. Such conduct endangers everyone.

TAKE AN ACTIVE ROLE IN THE SAFETY OF YOURSELF AND OTHERS.

! WARNING

The Engine Exhaust from this product contains chemicals

known to the State of California to cause cancer, birth defects

or other reproductive harm.

Table of Contents

Foreword..................................................... 2

Declaration of Conformity ......................... 3

Snowmobile Safety Rules ......................... 4

Specifications............................................. 5

Hangtags.................................................. 6-7

Warning Labels & Information .................. 8

Preparing to Safely Operate the ZR 120 .. 9

Operating the ZR 120............................... 10

General Information............................ 10-11

Control Locations .......................................10

Snowmobile Identification ..........................10

Gasoline — Oil ........................................... 11

Engine Break-In ......................................... 11

Muffler ........................................................ 11

Operating Instructions ............................ 12

Starting and Stopping Engine ....................12

Periodic Maintenance/Tune-Up Chart .... 13

Maintenance ........................................ 14-23

Engine Oil...................................................14

Carburetor ..................................................15

In-Line Fuel Filter .......................................16

Air Cleaner/Filter ........................................16

Spark Plug..................................................16

Brake..........................................................17

Drive Chain ................................................17

Drive Chain Tensioner................................18

Track Tension .............................................18

Track Alignment .........................................19

Adjusting Rear Spring Tension...................20

Ski Alignment .............................................21

Steering Alignment .....................................21

Ski Wear Bar ..............................................22

Recoil Starter Air Vents ..............................22

Lights..........................................................22

Preparation for Storage ........................... 24

Preparation after Storage ........................ 25

Limited Warranty ...................................... 26

Warranty Procedure/Owner Responsibility 27

U.S. EPA Emission Control Statement/

Warranty Coverage — Snowmobile

(U.S. Only)......................................... 28

Change of Address, Ownership, or

Warranty Transfer .............................. 29

Reference Information ............................... 31

p/n: 2262-957

Foreword

The ZR 120 Snowmobile is intended to be a learning/recreational snowmobile for a

responsible child at least 6 years of age and under adult supervision. This snowmobile

is intended to be ridden by the operator only; there should be no passenger. Also, this

snowmobile is intended for daylight use in restricted off-road areas, primarily on

snow. Use of this snowmobile on public streets, roads, and highways can be hazard-

ous and is prohibited by law in most cases. As a parent or guardian, one must accept

the responsibility of training the child in the safe operation of the snowmobile. Teach

all operators the basic principles of operation, snowmobile rules and regulations, and

especially how to stop the snowmobile in case of an emergency. Impress upon the

child a sense of snowmobile courtesy and responsibility.

This snowmobile is a quality Arctic Cat product designed, engineered, and assembled

to give dependable service. Be sure, as the owner, to become thoroughly familiar with

its basic operation, maintenance, and storage procedures. Read this manual and the

accompanying Snowmobile Safety Handbook to ensure safe and proper use of the

snowmobile.

This manual is divided into sections. The sections “Getting Ready to Operate the ZR

120 Safely” and “Operating the ZR 120” must be read and explained to the child/

operator. The other sections are for the owner/parent/guardian and contain informa-

tion on snowmobile identification, safe operating instructions, lubrication, mainte-

nance, storage, and after-storage preparation. If repair or service is ever required,

contact an authorized Arctic Cat Snowmobile dealer for professional service.

At the time of publication, all information and illustrations were technically correct.

Because Arctic Cat Inc. constantly refines and improves its products, no retroactive

obligation is incurred.

This Arctic Cat Operator’s Manual should be considered a permanent part of the

snowmobile and must remain with the snowmobile at time of resale. If the snowmo-

bile changes ownership, contact Arctic Cat Inc., Product Service and Warranty

Department, P.O. Box 810, Thief River Falls, MN 56701 USA, for proper registration

information. This manual was prepared by the Product Service and Warranty Depart-

ment of Arctic Cat Inc.

Every Arctic Cat snowmobile meets or exceeds the standards of the Snowmobile

Safety and Certification Committee and displays the SSCC decal. Arctic Cat Inc.

endorses and encourages the safe use of all snowmobiles. Always wear a helmet and

eye protection. Drive with caution, observe all state and local laws, and respect the

rights of others. International Snowmobile Manufacturers Association (ISMA) mem-

bers like Arctic Cat do their part to improve trails, sponsor events, and generally sup-

port the sport of snowmobiling. As a member of the National Snowmobile

Foundation, Arctic Cat promotes snowmobiling through education, charity, and

research programs.

Printed in U.S.A.

Declaration of Conformity

Application of Council Directives:

Issued by European Commission.

EMC Directive: 2014/30/EU

Machinery Directive: 2006/42/EC

Type of Equipment: Snowmobile

Brand Name: Arctic Cat

Date of Issue: 01-01-20

Model Number Model Vehicle Identification

Number (VIN)

*Calculated check digit

S2021ZRAAAOSG 2021 ZR 120 OS GRN 4UF1S4EA*MT100001-

Standards to which conformity is declared:

EMC: EN 55012, EN 61000-6-2, ICES-002

Vibration: ISO 5349, ISO 8041

Manufacturer (if not issuing agent): Arctic Cat Inc.

601 Brooks Ave. S.

Thief River Falls, MN 56701 USA

I, the undersigned, hereby declare that the

equipment specified above conforms

to the directive(s) and standard(s) as

specified.

Authorized person (European Community)

to compile the technical file:

Eberhard Wizgall

General Manager

Textron Motors GmbH

Daimlerstr. 5, 88677 Markdorf, Germany

Craig Kennedy

Vice President

Snowmobile Safety Rules

Specifications

Specifications subject to change without notice.

ENGINE AND DRIVE

Type Forced Air Cooled/4-Cycle

Bore x Stroke 56 x 50 mm (2.2 x 1.97 in.)

Valve Arrangement Overhead

Displacement 123 cc (7.5 cu in.)

Lighting Coil Output 12V/55W

Compression Ratio 8.3:1

Lubrication Forced Splash

Cooling System Forced Air

Drive Clutch Centrifugal

Drive Chain Tensioner Automatic

Brake Type Band

Ignition Type Transistorized

Track Width 25.4 cm (10 in.)

Track Length 170.1 cm (67 in.)

Track Tension (Range) 6.4-9.5 mm (1/4-3/8 in.)

Track Style Cobra

Spark Plug Type NGK BPR4ES

Spark Plug Gap 0.7-0.8 mm (0.028-0.031 in.)

Ignition Timing (Fixed) 24° BTDC @ 3600 RPM

CARBURETOR

Type Mikuni BV18-11-84Z1

CHASSIS

Overall Length 185.4 cm (73 in.)

Overall Height 86.3 cm (34 in.)

Overall Width 91.4 cm (36 in.)

Ski Center-to-Center Distance (Stance) 77.4 cm (30.5 in.)

MISCELLANEOUS

Gasoline (Recommended) 87 Minimum Octane Regular Unleaded

Gas Tank Capacity (Rated) 1.7 L (0.45 U.S. gal.)

Engine Oil (Recommended) Synthetic 0W-40

Crankcase Oil Capacity 600 ml (20.3 fl oz)

Air Cleaner Semi-Dry Polyurethane Foam Element

Taillight (p/n) 0609-934

Headlight Bulb (p/n) 0609-991

Starting System Manual Recoil

Dry Weight 75.0 kg (167 lb)

Vibration — Hand/Arm < 2.5 m/s2

Vibration — Seat < 0.5 m/s2

Hangtags

This vehicle comes with hangtags containing important safety information. Anyone

who rides the vehicle should read and understand this information before riding.

Hangtags

Warning Labels & Information

This vehicle comes with labels containing important safety information. Anyone who rides

the snowmobile should read and understand this information before riding. The labels

should be considered as permanent parts of the snowmobile. If a label comes off or

becomes hard to read, contact your authorized dealer for a replacement.

ONS-160A

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