Assa Abloy Corbin Russwin ED7800 Series Bedienungsanleitung

Installation Instructions

in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

FM466 04/20

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

WARNING

This product can expose you to lead

which is known to the state of California

to cause cancer and birth defects or other

reproductive harm. For more information

go to www.P65warnings.ca.gov.

ED7800 Series

Concealed Vertical Rod

Exit Devices

ED7800 Series

Installation Instructions

Concealed Vertical Rod Exit Devices

FM466 04/20

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

TOC Table of Contents

1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2 Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

3 Prepare Door and Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

4 Insert Rods and Secure Top Latches and Bottom Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

5 Pin Top Rod and Bottom Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

6 Install Active Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

7 Test Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

8 Install inactive Case. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

9 Install Crossbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

10 Install Outside Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

11 Install Stakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

12 Adjust Plunger Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

13 Test Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

ED7800 Series

Installation Instructions

Concealed Vertical Rod Exit Devices

FM466 04/20

in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

1 Components

Bottom Strike

Mounting

Bracket

Bottom Bolt

Tension Spring

Bottom Bolt

Operating Tube

Screw

Tenon

Dogging Key

Felt Deadener

Dogging Hole

Cotter Pin Hole

Lifting Flange

for Active Case

Active Case

Outside

Operator

Lifting Flange

for Outside

Operator

Top Rod

Top Latch

Mounting

Bracket

Top Strike

Screws Furnished

Screw Thread Tap Drill Placement

10-32

8-32

1/4-20

1/4-20 & Anchor

No. 21

No. 29

No. 7

Bottom and Top Mounting Brackets

(Concealed Bracket Mounting)

Top Latch and Bottom Bolt Cases

(Exposed Screw Mounting)

Top Strike

Active and Inactive Cases

Bottom Strike

10-24 Self-

Tapping

Tap

Drill

11/64

Thread

75%

70%

65%

55%

Outside Operator

Figure 1

Figure 2

ED7800 Series

Installation Instructions

Concealed Vertical Rod Exit Devices

FM466 04/20

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

2 Pre-Installation

Important

4061, 4062, 4063, 4068, CH641, CH642, CH643, CH648 “U” indicates UL Listed and “MR” indicates

Master Ring Cylinder.

Flush

LHRB

RHRB

Flush

Cover A Active

Case

Plate

Inactive

Case Cover B

Active

Case and

Cover B

Inactive

Case and

Cover A

Lift

Figure 3

3 Prepare Door and Frame

If not already fully prepared, follow template furnished and drawings shown for exposed screw or hidden

(bracket) mounting. See Figure 6 on page 5.

Figure 4

Figure 5

Before installing, check position of parts

for hand of door and reverse hand of

fixture if necessary.

1. To change to opposite hand,

hammer pin to opposite side of

flange.

(Figure 3)

2. Remove case covers by removing

top and bottom screw at back of

each case.

3. Switch case covers and

reassemble.

a. Place cover from present active

case (A) on inactive case,

engaging lifting finger with

bottom of slide.

(Figure 4)

b. Place cover from inactive case

(B) on active case, engaging

lifting finger with bottom of

slide. Be sure that nylon button

on back of cover fits into hole

in plate. (Figure 5)

NOTE: Be sure that plate with

hole in it is positioned in active

case with rounded end down.

ED7800 Series

Installation Instructions

Concealed Vertical Rod Exit Devices

FM466 04/20

in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Note: See exposed screw or hidden (bracket) mounting illlustrations. See Figure 6.

Before inserting, check for proper positioning of all parts.

1. If using CONCEALED (bracket) MOUNTING, attach mounting brackets to cases of top latch and

bottom bolt NOW.

2. Slide bottom tube into bottom of stile. Secure with screws indicated in chart. (Figure 2 on page 3)

3. Retract top latch by holding case and pushing up on rod. Insert top latch rod into top of stile and

into bottom tube. Secure with screws indicated in chart. (Figure 2 on page 3)

4 Insert Rods and Secure Top Latches and Bottom Bolt

Inside of Door

LHRB

Hinge

Stile

of Door

Hinge

Stile

of Door

Long side of roll pin

points toward

hinge stile of door.

Roll pin side

of lifting ﬂange

faces inside of door.

Mounting Bracket

Screw Holes

(Face Hinge Stile of Door)

Poll pin must

be parallel to

face of door.

Inside of Door

LHRB

Hinge

Stile

of Door

Long side of roll pin

points toward

hinge stile of door.

Roll pin side

of lifting ﬂange

faces inside of door.

Hinge

Stile

of Door

If necessary to reposition

case, remove roll pin, turn

case so screw holes are

facing inside of door and

replace roll pin through slot

in case into rod, parallel

to face of door.

Mounting Bracket

Screw Holes

(Face Inside of Door)

Figure 6

LHRB Shown - RHRB

Opposite

Exposed Screw Mounting Concealed Screw (Bracket) Mounting

ED7800 Series

Installation Instructions

Concealed Vertical Rod Exit Devices

FM466 04/20

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

1. Push down on active case lever to

be sure top latch and bottom bolt

retract completely and remain

retracted when lever is released.

2. If bottom bolt does not retract flush

with bottom of door, check “Pin Top

Rod and Bottom Tube” procedure.

7 Test Operation

1. Place case in position. Be sure cases

are level at same height. (Figure 9)

2. Drill and tap for No. 1/4-20 screws.

3. Mount cases.

8 Install Inactive Case

Figure 7

1. Undog cases. Using key furnished,

back out screw and remove tenon

from active case lever. (Figure 1 on

page 3)

2. Mount active case, engaging hook

under lifting flange. Secure with

screws furnished. (Figure 8)

6 Install Active Case

Figure 8

1. Using access hole, raise lifting flange

for active case so that bottom bolt

is fully retracted. DO NOT PRESS

BOTTOM BOLT FROM BOTTOM OF

DOOR. Be sure that top latch is

retracted.

2. Drill 1/8" diameter hole through rod

and tube using pre-drilled hole in

bottom tube as guide. (Figure 7)

3. Insert hammer-lock cotter pin

through hole and secure with punch

and hammer. Flatten pin head

completely. (Figure 7) Hang door.

5 Pin Top Rod and Bottom Tube

Drill Thru

Guide Hole

Insert cotter pin

and ﬂatten head

completely.

Inserted Flattened

Hook Lifting Flange

Figure 9

ED7800 Series

Installation Instructions

Concealed Vertical Rod Exit Devices

FM466 04/20

in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

1. Measure distance between levers

near hole where top of lever enters

case.

• Add 3/16" to this dimension

and cut crossbar to this

measurement. (Figure 10)

• Remove burrs on inside and

outside of bar.

2. Place tenon removed from active case

into end of crossbar so it is just flush

with end of bar. (Figure 11)

3. Place open end of crossbar over

tenon secured to inactive case lever.

(Figure 12)

NOTE: If crossbar will not slide over

tenon, loosen screw slightly and tap

head of screw with mallet.

4. Set other end of crossbar into recess

in active case lever.

5. Thread screw into tenon and finger

tighten.

6. Seat bar in lever by pushing down

easily on right lever while pulling up

on left. Alternate procedure. This

rocking will assure lineup of two (2)

tenon pins in holes in lever.

(Figure 13)

7. Tightly secure screws using

screwdriver through bow of furnished

dogging key. (Figure 14)

NOTE: If tenon pins are not seated

in lever holes, bar will be loose and

twist. Repeat rocking procedure.

NOTE: If after completion of installation,

crossbar does not work freely, check

installation of binding of levers

due to improper bar length or case

misalignment.

9 Install Crossbar

Figure 10

Figure 11

Figure 12

Figure 13

Figure 14

Add 3/16"

Alternately push down on one lever

while pushing up on other.

ED7800 Series

Installation Instructions

Concealed Vertical Rod Exit Devices

FM466 04/20

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

1. Apply top strike on header with

screws furnished. (Figure 18)

2. Install bottom strike. (Figure 19)

• If not using threshold, mortise

bottom strike into floor, lining up

carefully with bolt centerline.

• With metal threshold, drill 7/8"

hole in threshold in line with

centerline of bottom bolt.

11 Install Strikes

Top Strike

Door

of Bottom Bolt

(Backset)

Figure 15

1. Following template furnished, mark

bolt backset on outside of door.

2. Press in top latch plunger screw to

project top latch and bottom bolt.

3. Put operator in locked position.

4. Center operator on backset line

so top side of lifting lever contacts

underside of auxiliary lifting flange.

(Figure 15)

5. Spot door through hole at top of

operator and drill starting hole with

No. 18 drill for self-tapping screw.

6. Mount operator with screws

furnished.

7. Unlock operator and swing operator

lever to side retracting latch and bolt.

(Figure 16)

8. Spot and drill hole with No. 18 drill

for self-tapping screw.

9. Secure.

NOTE: If door offers too much resistance

to self-tapping screw, use next larger drill.

(See chart, marked Figure 17)

10 Install Outside Operator

Figure 16

Self Tapping

Screws

Size % Thread

No. 18 75%

11/64" 70%

No. 17 65%

No. 16 55%

Figure 17

Figure 18 Figure 19

ED7800 Series

Installation Instructions

Concealed Vertical Rod Exit Devices

FM466 04/20

in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

From Outside: When door is opened by turning operator latch, top latch and bottom bolt should

retract and stay retracted until plunger screw is pushed in.

From Inside: When door is opened by depressing crossbar, top latch and bottom bolts should retract,

and stay retracted until plunger screw is pushed in.

Lock crossbar in dogged down position. Latch and bolt should be fully retracted.

NOTE: No dogging feature on “U” series.

13 Test Operation

When door is closed against top strike,

plunger screw releases top latch and

bottom bolt. Adjust so that when door is

shut tight, screw head just touches strike.

(Figure 20)

12 Adjust Plunger Screw

Just Touch

Figure 20

ED7800 Series

Installation Instructions

Concealed Vertical Rod Exit Devices

FM466 04/20

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

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