Assa Abloy Corbin Russwin PED4600 A Series Bedienungsanleitung

Installation Instructions

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

WARNING

This product can expose you to

lead which is known to the state of

California to cause cancer and birth

defects or other reproductive harm.

For more information go to www.

P65warnings.ca.gov.

Attention Installer: Improper

installation may result in damage

to the product and void the factory

warranty.

WARNING

FM579 1/23

Mortise Lock Type Exit Device

PED4600 & PED4600 A Series

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

PED4600 & PED4600 A Series

Installation Instructions

Mortise Lock Type Exit Device

FM579 1/23

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Screw Chart

SCREW

TOTAL QTY

SUPPLIED

WHERE USED

1/4" X 1/2" ROUND HEAD

MACHINE SCREW

(2) CHASSIS

(METAL DOOR)

1/4"-10 X 1" ROUND HEAD

WOOD SCREW

(2) CHASSIS

(WOOD DOOR)

#10-24 X 3/4" ROUND HEAD

MACHINE SCREW

(2) REAR MOUNTING PLATE

(METAL DOOR)

#10 X 1-1/4" ROUND HEAD

WOOD SCREW

(2) REAR MOUNTING PLATE

(WOOD DOOR)

#12-24 X 1/2" FLAT HEAD

MACHINE SCREW

(2) 908 STRIKE

(METAL FRAME)

(2) MORTISE LOCK BODY

(METAL DOOR)

#10 X 1" FLAT HEAD

WOOD SCREW

(2) 908 STRIKE

(WOOD FRAME)

(2) MORTISE LOCK BODY

(WOOD DOOR)

#8-32 X 5/16" W/ #6 OVAL HEAD

MACHINE SCREW

(2) CHASSIS COVER

FRAME SIDE

(2) END CAP

#8-32 X 5/8" W/ #6 OVAL HEAD

MACHINE SCREW

2(2) CHASSIS COVER

RAIL SIDE

1/4"-20 X 2-3/8" KNURLED FLAT HEAD

MACHINE SCREW

(2) EXIT TRIM

(IF USED)

PED4600 & PED4600 A Series

Installation Instructions

Mortise Lock Type Exit Device

FM579 1/23

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

PED4600 & PED4600 A Exploded View

Rail Cutting Guide (Provided)

Tools Needed

Support Block (Provided)

M52 Cylinder Lockdown

(Exploded View for Clarity)

Mortice

Cover

Arm

Push Rail Assembly

Mounting Plate

End Cap

Vertical reference

line (C Chassis)

INSIDE

REVERSE

LEFT HAND

BEVEL

RIGHT HAND

REVERSE

BEVEL

OUTSIDE

THIS EXIT DEVICE IS HANDED

CHECK HAND OF DEVICE AGAINST APPLICATION

Left hand reverse bevel illustrated

Chassis “Lock Down Key”

To operate: Depress pushrail; insert hex key,

and turn counter clockwise.

Attention:

Not available with Fire Rated PED4600 A

Exit Devices.

PED4600 & PED4600 A Series

Installation Instructions

Mortise Lock Type Exit Device

FM579 1/23

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

1. Check hand of door. This device is handed and non-reversible.

2. Install mullion, if used.

3. Fit and hang door.

4. For wood doors, use wood screws and prep accordingly.

The surface of the door where the exit device is to be applied must be ﬂush. Clear away

any raised projections to allow exit device to rest on the ﬂat surface of the door. If shim

kit is required, contact your distributor.

Note: Please refer to trim and other installation instructions provided in the box.

Product Overview

Before installation:

PED4600 & PED4600 A Series

Installation Instructions

Mortise Lock Type Exit Device

FM579 1/23

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Obtain dimension to ﬁnished ﬂoor from template

or from relationship to strike prep. Mark vertical

centerline by measuring 2 3/4"off of the door edge.

Place template against frame, centered on the

line marked in Step 1. Mark and prepare door

according to template.

Install the strike to door frame using ﬂat head

#12-24 x 1/2"long screws.

Install the mortise lock body using ﬂat head

#12-24 x 1/2"long screws.

PED4600 & PED4600 A Series

Installation Instructions

Mortise Lock Type Exit Device

FM579 1/23

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Insert chassis lever into door prep opening

underneath the mortise lock lever.

A. Depress the chassis lift arm.

B. Slide chassis upwards until mortise latch bolt is

fully retracted (C).

While maintaining chassis position set in Step 6,

mark chassis mounting holes.

Drill and tap 1/4-20 holes in previously

marked chassis locations.

PED4600 & PED4600 A Series

Installation Instructions

Mortise Lock Type Exit Device

FM579 1/23

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Install chassis to the door using 1/4-20 round head

screws supplied. Do not fully tighten screws.

PED4600 & PED4600 A Series

Installation Instructions

Mortise Lock Type Exit Device

FM579 1/23

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

If the rail doesn’t need to be cut, continue to page 9, step 10.

If the rail must be cut, follow these steps on page 7 and 8:

Refer to the individual exit device installation instructions for rail cutting requirements / restrictions.

Instructions will vary based on device type and options.

Do not cut closer than 1-5/8"from

the the front edge of the rail insert.

• Determine cut off dimension “X” by subtracting 2-7/8"

from dimension “Y”. Mark cut off point on mounting

rail. (See below.)

Verticle reference line (C of chassis)

2-7/8"

min.

For doors with stile rail, the stile must overlap by 5/16"min.

A. Ensure there isn’t a gap between the insert

and the dogging slope, and the carrier is

ﬂush with the mount.

B. Mark rail at the required cut length.

Insert

Dogging

slope Cut line

Mount

Carrier

Information for Cutting Rails

Rail Sizes Door Widths

Standard Minimum

32" 24"

36" 33"

42" 37"

48" 43"

W032

W042

W048

W036 (Std.)

Rail cutting guide

PED4600 & PED4600 A Series

Installation Instructions

Mortise Lock Type Exit Device

FM579 1/23

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

CUT LINE

F. Using a hack saw with a new blade or a chop

saw with a metal cutting blade, cut the rail,

ensuring that the blade stays pressed against

the rail cutting guide.

G. Deburr and smooth all cut edges with a ﬁle.

D. Wrap the rail and insert in masking tape, as

shown.

E. Place the rail cutting guide over the masking tape and align it with the cut line. Clamp the cut guide to the rail

using a C-clamp.

C. Ensure plastic insert support is installed under the

cut line.

Cut line

Rail Cutting Guide

Rail cutting guide, continued.

PED4600 & PED4600 A Series

Installation Instructions

Mortise Lock Type Exit Device

FM579 1/23

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Depress chassis lift arm. Slide rail assembly

onto chassis.

Ensure rail carrier tabs are aligned with

chassis.

Fully tighten chassis screws.

Insert the end cap bracket into the rail assembly.

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