ATD Tools ATD-7406 Gebrauchsanweisung

Read this manual and follow all Safety Rules and Operating Instructions before using this product.

5,500 lbs.

Pallet Jack

Capacity

5,500 lbs.

The safety alert symbol is used to alert you to potential personal injury hazards. Obey all

safety messages that follow this symbol to avoid possible injury or property damage.

ATD-7406

Operating Instructions & Parts Manual

Printed In China

ATD7406_rev_0417

WARNING: This product may contain chemicals, including lead, known to the State of California to cause cancer,

birth defects or other reproductive harm. Wash hands after handling.

Visit us at www.atdtools.com

SAFETY AND GENERAL INFORMATION

Save these instructions. For your safety, read and

understand the information contained within. The

owner and operator of this equipment shall have

an understanding of this product and related safe

operating procedures before attempting to use this

product. Instructions and safety information shall be

conveyed in the operator’s native language before use

of this product is authorized. If any doubt exists as to

the safe and proper use of this product as outlined in

this factory authorized manual, it should immediately

be removed from service.

Inspect before each use. Do not use if broken, bent,

cracked, or damaged parts (including labels) are noted.

If the pallet jack has been, or is suspected of having

been, subjected to a shock load (a load dropped

suddenly and unexpectedly upon it), discontinue

use until inspected by an authorized factory service

PREPARATION

1. Before using this product, read the owner’s manual

and familiarize yourself thoroughly with the product

and the hazards associated with using it improperly.

2. Inspect before each use. Do not use if there are

bent, broken or cracked components. Ensure that all

parts move freel

3. Verify that the product and your application are

compatible. If in doubt, contact Techincal Service

at (888) 332-6419.

4. Install draw-bar to pump unit. Use a hammer to

insert the axle with hole into the hydraulic pump,

see Figure 2

5. Place control handle (117 or 120G) in the ‘LOWER’

position, then pass the adjusting nut (104), adjust -

ing bolt (103) and chain (102) through the hole of

axle (105A) with your hand (See figure 3).

6. Press the draw-bar (110, 110B or 111G) down,

remove the pin (#2) (see Figure 1).

7. Place the control handle (117 or 120G) in the

“RAISE” position, then raise the lever plate (319)

with the pin (#2) and insert the adjusting bolt (103)

into the front slot of the lever plate (319) and con -

Figure 1 - Typical Pallet Jack nomenclature.

SPECIFICATIONS

inspection and any missing or damaged parts, decals,

warning/safety labels or signs should be replaced with

factory-authorized replacement parts only. Any pallet

jack that appears to be damaged in any way, is worn,

or operates abnormally, shall be removed from service

immediately.

PRODUCT DESCRIPTION

ATD

Pallet Jacks are designed to safely support rated

capacity loads. They are made of high-quality steel and

designed for horizontal lifting and transporting loads

using a pallet, or transporting standardized containers

operation of this product, please carefully read these

instructions before using this pallet jack.

1. Draw-bar 2. Pin 3. Axle with hole 4. Elastic Pin 5. Fork.

Capacity Fork Size Min.Height Max. Height Steering Arc WeightModel

ATD-7406 5,500 lbs. 48” x 27” 3.375” 7.875” Û 176 lbs.

OPERATION

TO ADJUST RELEASE DEVICE

On the draw-bar of this pallet truck, the control handle

(117 or 120G) can be set to three positions:

Raise - handle down

Drive position - handle in center position

Lower - handle up, the lever moves back to

drive position when released.

If however these have been changed, they can be ad-

justed as follows:

1. In the "DRIVE" position, if the forks are elevated

when pumping, turn the adjusting nut (104) on the

adjusting bolt (103) or screw (318) it clockwise until

the pumping action does not result in the forks being

raised and the three (3) "DRIVE" positions function

properly.

2. If the forks descend while pumping in the "DRIVE"

position, turn the nut (104) or screw (318) counter-

clockwise until the forks are no longer being lowered.

3. If the forks do not descend when the control handle

(117 or 120G) is in the “LOWER” position, turn the

nut (104) or screw (318) clockwise until the control

handle (117 or 120G) is raised and the forks are low-

ered. Then check the “DRIVE” position according to

section 3.1 and 3.2 to verify that the nut (104) and

screw (318) are properly positioned.

4. If the forks do not elevate while pumping in the

“RAISE” position, turn the nut (104) or screw (318)

counter-clockwise until the forks elevate while

pumping in the “RAISE” position. Then check the

“LOWER” and “DRIVE” positions according to sec-

tions 3.1, 3.2 and 3.3.

MAINTENANCE

The pallet truck is largely maintenance-free.

OIL

The oil level should be checked every six months. ISO

VG32 hydraulic oil should be used. Oil viscosity should

be 30 cSt at 400° C. Total volume is approximately 0.4

lt.

TO REMOVE AIR

Air can mix with the hydraulic oil during transportation

or due to pump issues. This can result in fork malfunc-

tions and forks that do not elevate while pumping in

the “RAISE” position. To remove the air, place the con-

trol handle (117 or 120G) in the “LOWER” position and

move the draw bar up and down several times.

DAILY CHECK AND MAINTENANCE

Inspecting the pallet truck daily can help extend its life

cycle. Special attention should be paid to the wheels,

axles, threads, etc. The wheels should be checked

for any blockage. The forks should be unloaded and

lowered to their lowest position when a job is complete.

LUBRICATION

At the factory, long-lasting grease is applied to all bear-

ings and shafts. Long-lasting grease should be reap-

plied on a monthly basis and after each time the truck’s

lubrication points are cleaned.

tinue adjusting nut (104) on the underside of the

lever plate.

8. Use a hammer to tap another elastic pin (106) into

the axle with hole (105A). The draw-bar is now as-

sembled to the pump.

Figure 3.

GUIDE TO SAFETY OPERATION

1. Please read all warning notices and instructions in this document and on the pallet truck before using the

vehicle.

2. Do not use on sloping ground.

3. Do not operate a pallet truck unless you are familiar with this machinery and have been trained or authorized to

do so.

4. Do not operate a pallet truck unless you have personally inspected it. Pay special attention to the wheels or

rollers, the draw-bar unit, the fork unit, the lever plate, etc.

5. When pulling the truck, always move the control handle into the drive position. This makes the draw-bar easier

to move and depressurizes the hydraulic pump and also preserves the hydraulic seals and valve components.

This will increase the truck’s service life.

6. Do not accept passengers when driving the pallet truck.

7. Wear gloves for protection when handling goods.

8. When goods are being transported, all individuals should remain at least 2 feet (600 mm) from the truck.

9. Avoid loading goods as shown in Figure 5/B .

10. Do not exceed the truck’s maximum recommended capacity.

11. Be sure to operate the truck safely at all times and under all conditions.

TROUBLESHOOTING

1The forks cannot

reach maximum

height.

There is not enough hydraulic oil. Add additional oil.

2The forks will not

lift.

Symptom Possible Cause Corrective ActionNo.

- There is no hydraulic oil.

- The oil has been contaminated.

- The nut (104) is set too high, keeping the

pump valve open.

- Air has been mixed with the hydraulic oil.

- Add additional oil.

- Change the oil.

- Adjust the nut (104) or screw (318)

(see Section 3.4).

- Remove the air (see Section 4.2).

3The forks cannot

be lowered. - The piston rod (328) or pump (322) has

been damaged due to partial loading that

was incorrectly centered on the fork or the

fork was over-loaded.

- The fork was kept in an elevated position

for an extended period while the piston rod

-tsurnotsipehtnidetlusersiht;desopxesaw

ing or becoming jammed.

- The adjusting nut (104) or screw (318)

have not been correctly positioned.

- Replace the piston rod (328) or the

pump (322).

- Maintain the fork in the lowest

position when vehicle is not in use

the piston rod.

- Adjust the nut (104) and screw

(318) (see Section 3.3).

4Leaking - Seals are worn or damaged.

- Parts are cracked or broken. - Replace damaged seals.

- Replace damaged parts.

5The fork is lowered

without the release

valve being acti-

vated.

- Contaminants in the oil prevent the release

valve from closing tightly.

- Parts of the hydraulic system have been

cracked or damaged.

- Air has mixed with the hydraulic oil.

- Seals have been worn or damaged.

- The adjust nut (104) or screw (318) have

not been correctly positioned.

- Drain and replace the oil.

- Inspect and replace any damaged

parts.

- Remove the air (see Section 4.2).

- Replace worn or damaged seals.

- Adjust the nut (104) or screw (318)

(see Section 3.2).

REPLACEMENT PARTS

Not all components of the jack can be replaced. Please contact your distributor for parts. When ordering parts,

please provide the model number, part number, and part description. Contact your distributor for current pricing.

ATD Tools, Inc.

160 Enterprise Drive

Wentzville, MO 63385

www.atdtools.com

ONE YEAR LIMITED WARRANTY

For a period of one (1) year from date of purchase, ATD Tools,Inc. will repair or replace, at its option, without charge,

any of its products which fails due to a defect in material or workmanship, or which fails to conform to any implied

warranty not excluded hereby.

Performance of any obligation under this warranty may be obtained by contacting your distributor or point of sale

for further instructions. Please retain your proof of purchase, as it will be needed for any claim.

Except where such limitations and exclusions are VSHFL¿FDOO\ prohibited by applicable law, (1) the CONSUMER'S

SOLEAND EXCLUSIVE REMEDYSHALLBE THE REPAIR OR REPLACEMENTOF DEFECTIVE PRODUCTSAS

DESCRIBEDABOVE, and (2)ATD Tools,Inc. SHALLNOTBE LIABLE FORANYCONSEQUENTIALOR INCIDEN-

TALDAMAGE OR LOSS WHATSOEVER, and (3) THE DURATION OFANYANDALL EXPRESSEDAND IMPLIED

WARRANTIES, INCLUDING WITHOUT LIMITATION,ANY WARRANTIES OF MERCHANTABILITYAND FITNESS

FOR A PARTICULAR PURPOSE, IS LIMITED TO A PERIOD OF ONE (1) YEAR FROM DATE OF PURCHASE.

Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply

to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above

limitation or exclusion may not apply to you. This warranty gives you VSHFL¿F legal rights, and you may also have

other rights which vary from state to state.

ATD Tools, Inc.

160 Enterprise Drive

Wentzville, MO 63385

www.atdtools.com



ATD Tools, Inc.

160 Enterprise Drive

Wentzville, MO 63385

www.atdtools.com

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