Baxi Fires Division 541 Montageanleitung

5118369/02

We trust that this guide gives

sufficient details to enable this

appliance to be installed and

maintained satisfactorily. However, if

further information is required, our

Baxi Fires Division Technical

Helpline will be pleased to help.

Telephone 08706 061 065 (National

call rates apply in the United

Kingdom).

In the Republic of Ireland

Telephone 0044 8706 061 065.

THIS APPLIANCE IS FOR USE WITH

NATURAL GAS (G20).

THIS APPLIANCE IS SUITABLE ONLY

FOR INSTALLATION IN THE UNITED

KINGDOM (GB) AND THE REPUBLIC

OF IRELAND (IE).

INSTALLER: Please leave this guide with the

owner

INSTALLER GUIDE

Model 541

ROOM SEALED RADIANT / CONVECTOR

GAS FIRE

Fitted with one of the following fascia.

Camden, Seattle, Sonnet

Ultimate.

(GC No. 32-032-64)

(including photocopying), stored in any medium by electronic means (including in any

retrieval system or database) or transmitted, in any form or by any means, whether

electronic, mechanical, recording or otherwise, without the prior written permission of

the copyright owner.

Applications for the copyright owner's permission to reproduce any part of this

publication should be made, giving details of the proposed use, to the following address:

The Company Secretary, Baxi Heating UK Limited, Pentagon House, Sir Frank Whittle

Road, Derby, DE21 4XA.

Warning: Any person who does any unauthorised act in relation to a copyright work

may be liable to criminal prosecution and civil claims for damages.

Baxi Fires Division, Erdington, Birmingham B24 9QP

www.firesandstoves.co.uk

Because our policy is one of constant development and improvement, details may vary slightly from those

given in this publication

Page 2

INSTALLER GUIDE

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INSTALLER GUIDE

Safety First.

Baxi Fires Division fires are CE Approved and designed to meet the appropriate British

Standards and Safety Marks.

Quality and Excellence.

All Baxi Fires Division fires are manufactured to the highest standards of quality and

excellence and are manufactured under a BS EN ISO 9001 quality system accepted by

the British Standards Institute.

The Highest Standards

Baxi Fires Division is a member of the Society of British Gas Industries which works to

ensure high standards of safety, quality and performance.

Careful Installation

Baxi Fires Division is a CORGI registered company. All our gas fires must be

installed by a competent CORGI Registered Installer in accordance

with our Installer Guide and should not be fitted directly on to

carpet.

Page 4

INSTALLER GUIDE

CONTENTS

Section Heading Page

1. SAFETY 5

2. APPLIANCE DATA 6

3. LIST OF AVAILABLE KITS 7

4. APPLIANCE AND RECESS DIMENSIONS 8

5. GENERAL INSTALLATION REQUIREMENTS 9

6. UNPACKING AND PRELIMINARY CHECKS 15

7. GAS SUPPLY CONNECTION 17

8. WALL PREPARATION 17

8.1 Select appliance position. 17

8.2 Constructing a recessed opening. 17

8.3 Combustible wall materials. 19

8.4 Cutting the flue hole for brick, stone etc. building. 19

8.5 Cutting the flue hole in timber frame buildings. 20

8.6 Prepare appliance fixing holes. 21

9. FLUE AND TERMINAL INSTALLATION 22

9.1 Cutting flue to size. 22

9.2 Fitting to wall. 23

9.3 Fitting the terminal guard. 24

10. GAS CONNECTION 24

11. CERAMIC COALS INSTALLATION 25

12. CERAMIC PEBBLES INSTALLATION 27

13. WINDOW FITTING 29

14. FULL OPERATING CHECKS 29

14.1 Check for leaks. 29

14.2 Check control operation. 29

14.3 Checking inlet pressure. 30

15. FASCIA FITTING 31

16. FINAL REVIEW 32

17. SERVICING & PARTS REPLACEMENT 33

17.1 To remove fascia. 33

17.2 To remove window unit. 34

17.3 To remove the ceramic fuel effect and rear wall. 34

17.4 To remove the complete burner module. 34

17.5 To remove the burner from the burner module. 35

17.6 To remove the injector. 35

17.7 To remove the pilot unit. 35

17.8 To remove the gas valve. 36

1. SAFETY

Installer

Before continuing any further with the installation of this appliance please read the

following guide to manual handling:

!The approximate lifting weight (kg) of this appliance is as below:-

Model Heat Engine Fascia Fire front Combined Weight

inc. ceramics

Camden 12.75 1.31 0.95 15.01

Seattle 12.75 1.31 0.95 15.01

Sonnet 12.75 1.31 3.65* 17.71

Ultimate 12.75 1.31 3.65* 17.71

*This weight is based on the heaviest casting which is Brass. Black or Chrome

castings may be lighter depending upon the method and manufacture and materials

used.

!One person should be sufficient to lift the fire. If for any reason this weight is

considered too heavy then obtain assistance.

!When lifting always keep your back straight. Bend your legs and not your back.

!Avoid twisting at the waist. It is better to reposition your feet.

!Avoid upper body/top heavy bending. Do not lean forward or sideways whilst

handling the fire.

!Always grip with the palm of the hand. Do not use the tips of fingers for support.

!Always keep the fire as close to the body as possible. This will minimise the

cantilever action.

!Use gloves to provide additional grip.

!Always use assistance if required.

Page 5

INSTALLER GUIDE

2. APPLIANCE DATA

The appliance data label is located on a plate at the base of the fire. This can be seen by

removing the lower front casting / fire front.

The efficiency of this appliance has been measured as specified in BS EN 613 and the

result is as below :

Model

Efficiency % (Gross)

541 76

The gross calorific value of the fuel has been used for this efficiency calculation. The

test data from which it has been calculated has been certified by Advantica Certification

services (0087). The efficiency value may be used in the UK Government's Standard

Assessment Procedure (SAP) for energy rating of dwellings.

The conversion of net efficiency to gross was achieved by multiplying the net

efficiency by the following conversion factor from Table E3 of SAP 2005, rounding

down to the nearest whole number.

This product uses a fuel effect, a burner compartment rear wall and gaskets

containing Refractory Ceramic Fibres (RCF), which are man-made vitreous

silicate fibres. Excessive exposure to these materials may cause irritation to eyes,

skin and respiratory tract. Consequently, it is important to take care when

handling these articles to ensure that the release of dust is kept to a minimum. To

ensure that the release of fibres from these RCF articles is kept to a minimum,

during installation and servicing we recommend that you use a HEPA filtered

vacuum to remove any dust and soot accumulated in and around the fire before

and after working on the fire. When replacing these articles we recommend that

the replaced items are not broken up, but are sealed within a heavy duty polythene

bag, clearly labelled as RCF waste. RCF waste is classed as a stable, non-reactive

hazardous waste and may be disposed at a landfill licensed to accept such waste.

Protective clothing is not required when handling these articles, but we recommend

you follow the normal hygiene rules of not smoking, eating or drinking in the work

area and always wash your hands before eating or drinking. This appliance does

not contain any component manufactured from asbestos or asbestos related

products.

Page 6

INSTALLER GUIDE

Gas Conversion factor from net to gross efficiency

Natural Gas 0.901

3. LIST OF AVAILABLE KITS

Description Part number

!Spacer kit (5 inch) 0595121

!Spacer kit (3 inch) 0595131

!Timber frame Flue Clearance kit. 0583141

This kit includes : -

1 off Insulation for rear of fire.

1 off Flue clearance sleeve.

1 off Drip collar.

1 off External wall plate.

Under no circumstances is the fire to be recessed into Timber frame constructions. For

timber framed installations see section 8.

Page 7

INSTALLER GUIDE

Gas Natural

Inlet pressure 20mbar

Input - Max. (Gross) 3.65kW (12,454 Btu/h)

Input - Min. (Gross) 1.5kW (5,118 Btu/h)

Inlet pressure (Cold) 20.0 ± 1.0mbar (8.0 ± 0.4in w.g.)

Gas connection 8mm pipe

Main burner Simplex aerated

Burner injector Bray Cat. 92 size 280

Pilot unit

Left side of firebox. Combined pilot jet, thermocouple sensor

and electrode. SIT ref. NGOP9706

Ignition Integral piezo on gas valve.

Aeration adjustment None required

Controls

Manual pilot and main burner off/on control (Right control).

Separate variable manual control for main burner (Left

control). Fitted with flame supervision device and integral

piezo igniter.

Walls Minimum 102mm (4in.) thick.

Maximum 660mm (26in.) thick.

4. APPLIANCE AND RECESS DIMENSIONS

This appliance must not be recessed into a combustible wall.

Page 8

INSTALLER GUIDE

Figure 1. Appliance dimensions and clearances (Fire dimensions are subject to

manufacturing deviation) Fascia may differ from that shown

Key Description

Model

Ultimate &

Sonnet

Camden &

Seattle

AAppliance height (mm) 607 607

BAppliance width (mm) 487 487

CAppliance depth into room (mm) 140 172

DMinimum mandatory clearance to combustible

surfaces projecting beyond the front of appliance

(mm). 102 102

ERecommended clearance to non-combustible

surfaces for access purposes (mm). 51 51

5. GENERAL INSTALLATION REQUIREMENTS

5.1 The appliance can be installed into the following :-

A minimum 4.5in rebate surround or Baxi Fires Division 5in. spacer kit Part No

0595121. Where either of these are mounted to a combustible wall make sure that there

is no combustible material or combustible cladding in the area indicated on the wall

fixing template.

A 2in rebate surround in conjunction with the Baxi Fires Division 3in. spacer kit

Part No 0595131. Where the surround is mounted to a combustible wall make sure that

there is no combustible material or combustible cladding in the area indicated on the

wall-fixing template.

Recessed into a builder’s opening or cavity of a non- combustible wall. The cavity

can be elevated. The minimum cavity size is shown in figure 2. A lintel may be required

above the recess opening. If in doubt seek expert building advice. Lintel construction

details are given in section 8 of this guide.

This appliance must not be recessed into a

combustible wall

5.2

Note that soft wall coverings (e.g. embossed vinyl etc.) are easily affected by heat.

They may therefore, scorch or become discoloured when close to a heating appliance.

Please bear this in mind when installing.

Page 9

INSTALLER GUIDE

Figure 2. Recess and flue hole dimensions

5.3

Installation to a timber-framed building should be in accordance with the relevant

sections of The Institute of Gas Engineers publication IGE/UP/7 “Gas installations in

timber frame buildings”.

Please note that advice should be sought before installing in a timber frame building

since the alterations required may nullify any NHBC cover relating to the property. If in

doubt, guidance should be requested from your local authority planning or building

department.

Under no circumstances is the fire to be recessed into Timber frame constructions

For timber framed installations see section 8.

5.4 The installation must be in accordance with this guide.

For the user’s protection, in the United Kingdom it is the law that all gas appliances are

installed by competent persons in accordance with the current edition of the Gas Safety

(Installation and Use) Regulations. Failure to install the appliance correctly could lead

to prosecution. The Council for the Registration of Gas Installers (CORGI) requires its

members to work to recognised standards.

In the United Kingdom the installation must also be in accordance with:

All the relevant parts of local regulations.

The current edition of the Building Regulations issued by the Department of the

Environment and the Welsh Office, the Building Standards (Scotland) (Consolidation)

Regulations issued by the Scottish Development Department or the Building

Regulations (Northern Ireland) issued by the Department of the Environment for

Northern Ireland.

All relevant codes of practice.

The relevant parts of the current editions of the following British Standards:-

BS 5440 Part 1- Installation of flues

BS 5871 Part 1- Installation - Gas fires

BS 6891-

Installation of low pressure gas pipework of up to 35mm (R1 ¼) in

domestic premises (2nd family gas) - specification.

In the republic of Ireland the installation must also conform to:

The relevant parts of the current edition of IS 813 “Domestic Gas Installations”

b) All applicable national and local rules in force.

Where no specific instructions are given, reference should be made to the relevant

British Standard Code of Practice.

5.5

A minimum clearance of 51mm should be maintained at each side of the fire for

servicing access.

Any combustible side wall or other combustible projection must be at least 102mm

clear from direct exposure to the radiant surface of the appliance unless suitably

protected.

Page 10

INSTALLER GUIDE

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