Bend-Pak HDS-18EA Bedienungsanleitung

1645 Lemonwood Dr.

Santa Paula, CA 93060 USA

Toll Free: (800) 253-2363

Tel: (805) 933-9970

bendpak.com

Heavy-Duty, Four-Post Alignment Lift

Installation and Operation Manual

Manual P/N 5900970 — Manual Revision C1 — February 2019

Model:

•HDS-18EA

Designed and engineered by BendPak Inc. in Southern California, USA. Made in China.

⚠DANGER

Read the

entire

contents of this manual

before

using this

product. Failure to follow the instructions and safety precautions in

this manual can result in serious injury or death. Make sure all other

operators also read this manual. Keep the manual near the product

for future reference. By proceeding with installation and operation,

you agree that you fully understand the contents of this manual.

Manual. HDS-18EA Heavy-Duty, Four-Post Alignment Lift, Installation and Operation Manual, Manual Part

Number 5900970, Manual Revision C1, Released February 2019.

agree that: you will give full attribution to BendPak Inc., you will not make changes to the content, you do not gain

any rights to this content, and you will not use the copies for commercial purposes.

Trademarks. BendPak and the BendPak logo are registered trademarks of BendPak Inc. All other company,

product, and service names are used for identification only. All trademarks and registered trademarks mentioned

in this manual are the property of their respective owners.

Limitations. Every effort has been made to make sure complete and accurate instructions are included in this

manual. However, product updates, revisions, and/or changes may have occurred since this manual was

published. BendPak reserves the right to change any information in this manual without incurring any obligation for

equipment previously or subsequently sold. BendPak is not responsible for typographical errors in this manual.

Feel free to contact us at any time to get the latest information about any product: bendpak.com.

Warranty. The BendPak warranty is more than a commitment to you: it is also a commitment to the value of

your new product. Contact your nearest BendPak dealer or visit www.bendpak.com/support/warranty for

full warranty details.Go to bendpak.com/support/register-your-product/ and fill out the online form to register

your product (be sure to click Submit).

Safety.Your product was designed and manufactured with safety in mind. However, your safety also depends

on proper training and thoughtful operation. Do not install, operate, maintain, or repair the unit without reading and

understanding this manual and the labels on the unit;

do not use your Lift unless you can do so safely!

Owner Responsibility. In order to maintain your product properly and to ensure everyone’s safety, it is the

responsibility of the product owner to read and follow these instructions:

• Follow all installation, operation, and maintenance instructions.

• Make sure product installation conforms to all applicable local, state, and federal codes, rules, and regulations,

such as state and federal OSHA regulations and electrical codes.

• Read and follow all safety instructions; keep them readily available for operators.

• Make sure all operators are properly trained, know how to safely operate the unit, and are properly supervised.

• Do not operate the product until you are certain that all parts are in place and operating correctly.

• Carefully inspect the product on a regular basis and perform all maintenance as specified.

• Service and maintain the unit with approved replacement parts only.

• Keep instructions permanently with the product

and make sure all labels are clean and visible.

• Only use the Lift if it can be used safely!

Unit Information. Enter the Model Number, Serial

Number, and the Date of Manufacture from the label

on your unit. This information is required for part or

warranty issues.

Model:

Serial:

Date of Manufacture:

HDS-18EA Alignment Lift 3P/N 5900970 — Rev. C1 — Feb. 2019

Table of Contents

Introduction 3 Installation 12

Shipping Information 4 Operation 59

Safety Considerations 4 Maintenance 62

Additional Products 5 Troubleshooting 64

Components 6 Wiring Diagram 65

FAQs 8 Labels 66

Specifications 9 Parts Drawings 69

Installation Checklist 11 Maintenance Log 74

Introduction

This manual describes the HDS-18EA Alignment Lift, which is a heavy-duty, four-post

alignment/service Lift that can raise vehicles up to 18,000 pounds (8,165 kg).

This manual is mandatory reading for all users of the HDS-18EA, including anyone who installs, uses,

maintains, repairs, or wants to know more about it.

⚠DANGER Use care when installing, operating, maintaining, or repairing this equipment; failure

to do so could result in property damage, product damage, injury, or (in very rare

cases) death. Make sure only authorized personnel operate this equipment. All

repairs must be performed by an authorized technician. Do not make modifications

to the unit; this voids the warranty and increases the chances of injury or property

damage. Make sure to read and follow the instructions in this manual and on the

labels on the unit.

Keep this manual on or near the equipment so that anyone who uses or services it can read it.

If you are having issues, refer to the Troubleshooting section of this manual for assistance.

Technical support and service is available from your dealer, on the Web at bendpak.com/support,

by email at techsupport@bendpak.com, or by phone at (800) 253-2363, extension 196. You

may also contact BendPak for parts replacement information at (800) 253-2363, extension 191;

please have the model and serial number of your unit available.

HDS-18EA Alignment Lift 4P/N 5900970 — Rev. C1 — Feb. 2019

Shipping Information

Your equipment was carefully checked before shipping. Nevertheless, you should thoroughly inspect

the shipment

before

you sign to acknowledge that you received it.

When you sign a bill of lading, it tells the carrier that the items on the invoice were received in good

condition.

To protect yourself, do not sign until

after

you have inspected the shipment.

If any of

the items listed on the bill of lading are missing or are damaged, do not accept the shipment until the

carrier makes a notation on the bill of lading that lists the missing and/or damaged goods.

If you discover missing or damaged goods

after

you receive the shipment and have signed the bill of

lading, notify the carrier at once and request the carrier to make an inspection. If the carrier will not

make an inspection, prepare a signed statement to the effect that you have notified the carrier (on a

specific date) and that the carrier has failed to comply with your request.

It is difficult to collect for loss or damage after you have given the carrier a signed bill of lading. If this

happens to you, file a claim with the carrier promptly. Support your claim with copies of the bill of

lading, freight bill, invoice, and photographs, if available.

Our willingness to assist in helping

you process your claim does not make us responsible for collection of claims or

replacement of lost or damaged materials.

Safety Considerations

Read this entire manual carefully before installing or using the product

.Do not

install or operate the product until you are familiar with all operating instructions and warnings. Do not

allow anyone else to operate it until they are familiar with all operating instructions and warnings. Keep

this manual on or near the product for future reference.

Read and follow the warnings and instructions on the labels on the product. Contact BendPak at

(800) 253-2363 or techsupport@bendpak.com if you need replacement labels or a

replacement manual.

Safety Information

The following safety information applies to the HDS-18EA:

•The product is an alignment/service Lift. Use it only for its intended purposes. Visit the

Bendpak website for additional information about all of our Lifts.

•The product may only be operated by authorized, trained persons. Keep all untrained personnel

away from the product.

•When the Lift is in use, keep all body parts well away from it.

•Do not make any modifications to the Lift; this voids the warranty and increases the chances of

injury or property damage.

•Make sure all operators read and understand this Installation and Operation Manual. Keep the

manual near the Lift at all times.

•Make a visual inspection of the Lift

before

using it. Check for damaged, worn, or missing parts.

Do not use the product if you find any of these issues. Instead, take it out of service, then contact

an authorized repair facility, your dealer, or BendPak at (800) 253-2363 or

techsupport@bendpak.com.

•BendPak recommends making a

thorough

inspection of the product at least once a year.

Replace any damaged or severely worn parts, decals, or warning labels.

HDS-18EA Alignment Lift 5P/N 5900970 — Rev. C1 — Feb. 2019

Symbols

Following are the symbols used in this manual:

⚠DANGER Calls attention to an immediate hazard that will result in death or severe injury.

⚠WARNING Calls attention to a hazard or unsafe practice that could result in death or severe

personal injury.

⚠CAUTION Calls attention to a hazard or unsafe practice that could result in minor personal

injury, product damage, or property damage.

NOTICE Calls attention to a situation that, if not avoided, could result in product or property

damage.

Tip Calls attention to information that can help you use your product better.

Liability Information

BendPak Inc. assumes no liability for damages resulting from:

• Use of the equipment for purposes other than those described in this manual.

• Modifications to the equipment without prior, written permission from BendPak.

• Damage to the equipment from external influences.

• Incorrect operation of the equipment.

Additional Products

There are additional products you can use with your Lift:

•Aligner. An Aligner is a hardware/software product that lets you perform wheel alignments. If you

already have an Alignment Lift, like the HDS-18EA, simply purchase the Aligner and you can start

performing wheel alignments.

Refer to the Aligner page on the BendPak website for more information.

•Rolling Bridge Jack. A Rolling Bridge Jack raises the wheels of a vehicle off the Runways of a

Lift, like an HDS-18EA, making it much easier to perform service such as brake jobs and

suspension work while the vehicle is still on the Lift.

You can raise two wheels off the Runways if you have one Rolling Bridge Jack. It takes two Rolling

Bridge Jacks to raise all four wheels off the Runways.

Refer to the Rolling Bridge Jack page on the BendPak website for more information.

•WSA-100 Air/Electric Workstation. The Air/Electric Workstation adds air and electric

capabilities to your Lift. It includes four electrical outlets and specialized air service outlets, among

other features. Refer to the WSA-100 Air/Electric Workstation page on the BendPak

website for more information.

Note that SKU 5210436 is optimized for the HDS-18EA Alignment Lift.

HDS-18EA Alignment Lift 6P/N 5900970 — Rev. C1 — Feb. 2019

Components

The main components of your Lift include:

•Power Post. The Post that holds the Power Unit.

You must put the Power Post in the

Front left position

(refer to the drawing on the following page for orientation information). You

can tell the Power Post from the other Posts because it has two Mounting Brackets on it.

•The other three Posts. These Posts are interchangeable, although their Labels are different.

•Power Unit. An electric/hydraulic unit that connects to an electric power source and then

provides hydraulic fluid to the Hydraulic Cylinder that raises and lowers the Runways.

•Powerside Runway. The Runway on the same side as the Power Post. The Powerside Runway

has the Hydraulic Cylinder and the Cables under it.

•Offside Runway. The other Runway. It does

not

have an Hydraulic Cylinder or Cables under it.

•Utility Rails. Hold the optional Rolling Bridge Jacks.

Utility Rails must go on the inside of

the Lift.

•Crosstubes. One at the Front of the Lift, one at the Rear. The Crosstubes are hollow; the Cables

that raise and lower the Runways are routed through the Crosstubes. The Crosstubes are not

interchangeable: the Front Crosstube has a small opening (called a ‘Window’) that faces the inside,

the Rear Crosstube has a larger Window that also faces the inside of the Lift.

Windows open to

the inside of the Lift only

. Cables go into the Crosstubes through the Windows.

•Ramps. One for each Runway. Use them to drive onto and off of the Runways.

•Tire Stops. Located at the Front of the Lift, Tire Stops prevent the vehicle’s front tires from going

any further forward. Additionally, we strongly recommend chocking the vehicle’s rear tires.

•Turn Plates. Movable plates that go near the Front of each Runway; required for alignments.

You must orient both Runways so that their Turn Plates are at the Front of the Lift, whether you are

doing alignments or not.

•Filler Plates. Two per Runway, they sit on either side of the Turn Plate. Gives you the ability to

align vehicles with a wide variety of wheel sizes.

•Slip Plate. A large movable plate on both Runways towards the Rear of the Lift; used for

alignments.

•Safety Locks. Once engaged, they hold the Runways in position, even if the power goes out or

there is a leak in the Hydraulic Lines. Your Lift has 13 Safety Locks, spaced every four inches (100

mm). This lets you lock the Lift at just the right height for what you want to do. The Lift also has a

backup Slack Safety system; refer to About Safety Locks for more information.

Only leave

your Lift fully lowered or engaged on a Safety Lock.

•Pushbutton Air Valve. Holds the pushbutton that moves the Safety Locks away from the

Ladder so that they do not engage as you lower the Runways.

•Ladder. A piece of steel that is installed at the back of each Post. Each Ladder has 13 holes in it,

which are part of the Safety Lock system.

•Aligner. An optional, separate product that lets you perform vehicle alignments. Refer to the

aligner page on the BendPak website for more information.

•Rolling Bridge Jacks. An optional, separate product that raises wheels of the vehicle on the Lift

off the Runway, making it easier to perform brake jobs and suspension work while the vehicle is

still on the Lift. Refer to the Rolling Bridge Jack page on the BendPak website for more

information.

HDS-18EA Alignment Lift 7P/N 5900970 — Rev. C1 — Feb. 2019

Drawing not necessarily to scale. Some components not shown. Aligner is a separate product; it is not

included with the Lift. The Front of the Lift is the end

opposite

the Ramps.

HDS-18EA Alignment Lift 8P/N 5900970 — Rev. C1 — Feb. 2019

Frequently Asked Questions

Question: What kinds of vehicles can I put on my Lift?

Answer: Cars, trucks, SUVs; anything that fits on the Runways, up to 18,000 lbs (8,165 kg).

Q: What is an ‘alignment’ Lift?

A: A Lift with special components that allow it to be used to perform automotive alignments. The

HDS-18EA is an Alignment Lift. An alignment is an adjusting of the angles of a vehicle’s wheels to

the manufacturer’s specifications, which generally reduces tire wear and makes the vehicle drive

without pulling to one side. The HDS-18EA can also be used as a Service Lift or a Parking Lift. A

Service Lift gives access to the underside of a vehicle for maintenance tasks. A Parking Lift lets

you park one vehicle on the Runways and a second vehicle under the Runways.

Q: How long does it take to raise or lower the Runways?

A: About 75 seconds.

Q: Does the Lift have to be anchored in place?

A: If you are using it as an Alignment Lift, then yes, you must anchor it. If not, then it is up to you. A

four-post Lift is pretty stable, but for safety reasons we recommend anchoring it.

Q: How high does the ceiling have to be?

A: It depends on the height of the vehicles you are putting on the Runways and how high you raise

the Runways. If you are going to put a tall vehicle on the Runways and raise it all the way up, you

should measure, in advance, to make sure there is enough room.

Q: Does it matter if I drive my vehicles in front first or back them in?

A: We recommend driving your vehicle in front first, because that makes it easier to center the

vehicle’s wheels on the Runways. Nevertheless, you are not required to drive them in front first.

Whichever way you drive the vehicle in, remember to put the wheels at the Front of the Lift up

against the Tire Stops and chock the wheels at the Rear.

Q: Will the Cables really hold my vehicles?

A: Yes. Your Lift has .63 inch (16 mm) thick, aircraft-quality Cables (technically wire rope) that runs

through oversized sheaves, reducing friction on them and extending their life with minimal

maintenance.

Q: How long can I leave a vehicle on a raised Runway?

A: As long as you want. Once the Lift is engaged on its Safety Locks, gravity holds it in position, so a

loss of power does not make it come down; it is going to stay where you left it. You should always

leave your Lift either fully lowered or engaged on its Safety Locks.

Q: Can I install my Lift outside?

A: Your Lift is approved for indoor installation and use only.

Outdoor installation is prohibited

Q: How many Safety Lock positions does my Lift have?

A: 13, spaced every 4 inches / 100 mm.

HDS-18EA Alignment Lift 9P/N 5900970 — Rev. C1 — Feb. 2019

Specifications

Side View

Top View

HDS-18EA Alignment Lift 10 P/N 5900970 — Rev. C1 — Feb. 2019

Model HDS-18EA

Lifting capacity 18,000 lbs / 8,165 kg

Maximum capacity of front axle

9,000 lbs / 4,082 kg

Maximum capacity of rear axle

9,000 lbs / 4,082 kg

aTotal width 153.5" / 3,899 mm

bOutside Posts length 257"/ 6,528 mm

cTotal length (includes ramps) 308.25" / 7,830 mm

dPost height 91.25" / 2,318 mm

eRunway thickness 9.5" / 240 mm

fMaximum rise (height under Runways) 60" / 1,526 mm

gMaximum lifting height 69.5" / 1,766 mm

hDistance between Posts 133.5" / 3,391 mm

iRunway width 22" / 559 mm

jWidth between Runways, 1min. 38.5" / 980 mm

jWidth between Runways, 1max. 56" / 1,427 mm

kRunway length 263" / 22 feet / 6,680 mm

lMin 4-wheel alignment 283" / 2,108 mm

mMax 4-wheel alignment 2138" / 3,505 mm

nMax 2-wheel alignment 2211" / 5,359 mm

Min. wheelbase @ rated capacity 3185" / 4,699 mm

Min. wheelbase @ 75 capacity 3160" / 4,064 mm

Min. wheelbase @ 50 capacity 3135" / 3,429 mm

Min. wheelbase @ 25 capacity 3110" / 2,794 mm

Locking positions 13, spaced every 4" / 100 mm

Lifting time ~75 seconds

Motor 4220 VAC, 60 Hz, 1 Ph

1May be limited if you are using Rolling Bridge Jacks.

2Can vary depending on wheel size.

3 The Lift supports less weight than its rated capacity when the vehicle’s wheelbase is shorter; this is

because the wheels of such a vehicle are closer to the middle of the Runways, where there is less

strength. For example, the maximum weight allowed on the Lift for a vehicle with a wheelbase of

135" is 50 percent of the Lift’s rated capacity (9,000 lbs when the rated capacity is 18,000 lbs).

4Special voltages available on request.

Specifications subject to change without notice.

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