Bend-Pak PCL-18B Bedienungsanleitung

Service Manual PCL-18B

Service Parts & Diagrams

This guide is a troubleshooting reference used for maintaining and servicing your

BendPak product. It provides comprehensive information on identifying serviceable

parts and components and assists in troubleshooting problems and performing

assembly/disassembly procedures.XPR-10A

BendPak SKU 5260130

PCL-18B Production Column

Post A

09/20/16

DIMENSIONS ARE IN MM

☺

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED TITLE REFLECT WHERE USED, ADDED

5520016, UPDATED BOM REVISIONS

08/20/2015

00720

ADDED 5905580, 5905615, 5905620, 5905311,

AND 5905675, UPDATED BOM REVISION

11/02/2015

00737

ADDED 5905475, UPDATED BOM REVISION

08/24/2016

00774

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5245121

PCL-18B COLUMN SUPERSTRUCTURE

2 5250221

PCL-18B PARTS BOX, PRIMARY COLUMN

3 5600449

PCL-18B DISPLACEMENT SENSOR COVER WELDMENT

4 5215047

PCL-18B MOTOR COVER ASSEMBLY

5 5215050

PCL-18B CONTROL BOX ASSEMBLY, POST A

6 5600032

PCL-18B TOW CART BRACKET WELDMENT

7 5620113

PCL-18B TOW ANCHOR WELDMENT

8 5215670

PULL HANDLE ASSEMBLY

9 5520016

PCL-18B 10/4 SOOW/CAT5E COILD CUSTOM CABLE ASSY.

10 5905580

PCL-18 ALI SAFETY LABEL KIT

11 5905615

PCL-18 WARNING LABEL

12 5905620

PCL-18 INSTRUCTIONS LABEL

13 5905311

BENDPAK LABEL; 4 x 38" WHITE INK

14 5905675

MAX CAP NRTL DANGER 18K

15 5905475

PCL-18B_Column_Indicator_A

SHEET 1 OF 2

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5260130

PCL-18B PRODUCTION

COLUMN, POST A

07/14/2009

DO NOT SCALE DRAWING

1:18

SCALE:

THIRD ANGLE PROJECTION

08/29/2016

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ALL LABELS TO BE APPLIED AFTER PAINTING.

SEE ATTACHED LABEL PLACEMENT SHEET

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 6

DETAIL B

SCALE 1 : 4

2123

DETAIL C

SCALE 1 : 4

26 28

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

REPLACED 5505350 WITH 5505335

01/25/2013

00574

REPLACED 5530027 WITH 5530252, REPLACED (1)

5535357 WITH 5535010, ADDED (1) 5545009

02/15/2013

00578

ADDED 5545036, UPDATED TITLE TO REFLECT

WHERE USED, UPDATED BOM REVISIONS

08/24/2015

00720

NEXT ASSEMBLY

5250221

5250350

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5530079

BPHS M6 x1.0x10

2 5535354

NUT M12 x1.75

3 5530076

HHB M12 x 1.75 x 35mm

4 5545201

WASHER, M12 SPRING LOCK

5 5545347

WASHER, M12 FLAT WASHER

6 5530756

HHB M6 x 1 x 25

7 5530010

HHB M8 x 1.25 x 25

8 5545021

WASHER M8 x Ø20 FLAT

9 5545202

WASHER M8 x Ø15 SL

10 5535357

NUT M6 x 1.0 NL

11 5535001

NUT M8 x 1.25 NL

12 5505117

PCL-18B TOW ANCHOR PIN

13 5530157

SSS M4 x 0.7 x 10

14 5505109

PCL-18B TOW CART TIE PIN

15 5550109

FTG ELB -06 JIC x -06 F NPT

16 5550183

FTG ELB -06 JIC -06L ORB

17 5545005

M6 FLAT WASHER

18 5530147

BHS 6-32 x 2.5

19 5535190

HN 6-32

20 5535010

Nut, M4 X 0.7

21 5745215

PCL-18B WHEELED JACK PIVOT BEARING

22 5530057

SSS M5 x 0.8 x 10

23 5530099

SSS M6 x 1.0 x 12

24 5505335

HAIR PIN #203, Ø0.093” X 1 5/8”

25 5540041

PULL SPRING Ø6.35 x 50mm

26 5736532

PCL-18B STRING POT LINKAGE

27 5545009

WASHER, Ø4.3 x Ø9mm x 0.8mm

28 5530181

HHB M6 x 1.0 x 10

29 5530233

M4 x 0.7 x 80 THREADED ROD

30 5746294

PCL-18B STRING POT MOUNTING SPACER

31 5545036

WASHER M12 x Ø37 x 3mm

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

5174499

PCL-18B PARTS BAG

07/14/2009

DO NOT SCALE DRAWING

1:12

SCALE:

THIRD ANGLE PROJECTION

09/23/2015

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

DIMENSIONS ARE IN MM

☺

DETAIL A

SCALE 1 : 2

DETAIL B

SCALE 1 : 4

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

UPDATED BOM REVISIONS

04/21/2015

00702

UPDATED TITLE TO REFLECT WHERE USED,

UPDATED BOM REVISIONS

08/21/2015

00720

UPDATED BOM REVISION

08/22/2016

00774

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5600446

PCL-18B POST WELDMENT

2 5716628

PCL-18B WHEEL ADJUSTMENT BLOCK

3 5620112

PCL-18B WHEEL ADJUSTMENT ROD WLDMENT

4 5215230

PCL-18B LEG WHEEL ASSEMBLY

5 5545020

WASHER M16 x 50

6 5530756

HHB M6 x 1 x 25

7 5575112

GP/PCL/XPR/PL-7000 SAFETY SHEAVE

8 5535357

NUT M6 x 1.0 NL

9 5565350

GP/PCL/XPR/PL-7000 SAFETY SHEAVE SPACER

10 5736332

PCL-18B SOLENOIND MOUNT PLATE

11 5736333

PCL-18B MICRO SWITCH BRACKET RISER

12 5746632

PCL-18B WHEEL ARM PIN

13 5540020

E RING Ø19mm OD TRUARC 5133-75

14 5620041

PCL-18B ROLLER BRACKET WELDMENT

15 5736531

NUT M20 x 2.5, WITH HOLE

16 5505049

SPRING PIN M6 x 30

NEXT ASSEMBLY

5245121

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

GJZ

5215014

PCL-18B POST ASSEMBLY

11/14/2007

DO NOT SCALE DRAWING

1:20

SCALE:

THIRD ANGLE PROJECTION

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

5620041 MUST SWING FREELY

DIMENSIONS ARE IN MM

☺

614

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

REPLACED 5716169 WITH 5716159, REPLACED

5575092 WITH 521542, REPLACED 5600455 WITH

5600885, AND 5600447 WITH 5600884

02/17/2015

00651

UPDATED BOM REVISION

03/19/2015

00693

UPDATED TITLE TO REFLECT WHERE USED, UPDATED

BOM REVISIONS

08/21/2015

00720

ITEM NO

PART NUMBER

DESCRIPTION

QTY

REV

1 5600448

PCL-18B CARRIAGE WELDMENT

2 5600884

PCL-18B RIGHT FORK ARM WELDMENT

3 5600885

PCL-18B LEFT FORK ARM WELDMENT

4 5716156

PCL-18B CARRIAGE SLIDE

5 5580219

KEYRING 56mm x 3mm

6 5716159

PCL-18B CARRIAGE SLIDER SPACER

7 5701424

PCL-18B CARRIAGE ROLLER COVER, R.H.

8 5701459

PCL-18B CARRIAGE ROLLER COVER, L.H.

9 5545027

WASHER M12 x Ø37 x 3mm

10 5530164

HHB M12 x 1.75 x 20

11 5746619

PCL-18B FORK PIN

12 5510105

PCL-18B LIFT HEAD PIN CHAIN

13 5746073

PCL-18B ROLLER BEARING BACKUP PLATE

14 5215421

PCL-18B CARRIAGE SLIDER ASSEMBLY, BRASS

NEXT ASSEMBLY

5245121

SHEET 1 OF 1

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

GJZ

5215034

PCL-18B CARRIAGE

ASSEMBLY

11/13/2007

DO NOT SCALE DRAWING

1:15

SCALE:

THIRD ANGLE PROJECTION

09/23/2015

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

ATTACH KEYRINGS TO THE ENDS OF EACH CHAIN

ATTACH KEYRINGS TO FORK PIN AND LIFT HEAD

NOTE: UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN MM

☺

REVISION

REV

DESCRIPTION

DATE

EDITED BY

ECO#

REPLACED 5530094 WITH 5530274, REPLACED

5530094 WITH 5530274, UPDATED TITLE TO

REFLECT WHERE USED, ADDED ELECTRONIC

COMPONETS, ADDED 5530174, UPDATED BOM

REVISIONS

08/26/2015

00720

ADDED 5905621 AND 5905622, REPLACED

5520018 WITH 5520020

10/28/2015

00737

REPLACED 5520643 WITH 5520026, UPDATED

BOM REVISION

08/22/2016

00774

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

1 5715368

PCL-18B FOAM TAPE

2 5520226

HAN 16B-HBM SINGLE LEVER COVER

3 5520218

HAN 40A AXIAL MODULE, FEMALE

4 5520216

HAN MODULAR FRAME 16 HOOD 4 MODULE A-D

5 5520212

CORD CONNECTOR, ALUMINUM 1-1/4"

6 5520430

5 PORT UNMANGED ETHERNET SWITCH

7 5620046

PCL-18B CONTROL BOX WELDMENT, POST A

8 5620047

PCL-18B BOX COVER WELDMENT, POST A

9 5701464

PCL-18B CONTORL BOX INSIDE PLATE

10 5545005

M6 FLAT WASHER

11 5535112

NUT M6 x 1.0

12 5530237

BHPS M5 x 0.8 x 6

13 5580120

SURFACE MOUNT HINGE, 1.5" x 1.5"

14 5530274

FHS M5 x 0.8

15 5520468

DIN 3 RAIL; 35mm

711mm

16 5520469

WIRE DUCT

1160mm

17 5520424

THERMAL OVERLOAD 5-8A

18 5520421

POWER SUPPLY 24VDC, 2.5A, 60W DIN RAIL

19 5520417

DL05-06 ETHERNET MODULE

20 5520416

CURRENT ANALOGE MODULE INPUT 4-20mA

21 5520422

3 POLE CONTACTOR 50A 24VDC COIL

22 5520641

LED INDICATOR, RED, 24VDC

23 5520644

22mm PANEL MOUNT ILLUMINATED PUSH

BUTTON/GREEN

24 5520026

22mm PANEL MOUNT ILLUMINATED N.O. PUSH

BUTTON/RED

25 5520427

2 POS SELECTOR SWITCH, 1 N.O.

26 5520401

PUSH BUTTON, 22mm, EMERGENCY

27 5520429

AUDIBLE BUZZER, 22mm, RED LED, 24V

28 5520638

IND LIGHT, 22mm, 24V, LED, GREEN

29 5520640

IND LIGHT, 22mm, 24VDC, LED, YELLOW

NEXT ASSEMBLY

5260130

ITEM

PART

NUMBER

DESCRIPTION

QTY

REV

30 5520639

IND LIGHT, 22mm, 24VDC, LED, RED

31 5520545

CONTROLLER 20 INPUT/16 RELAY OUTPUT 24V

32 5520437

END COVER FOR DN-T12-A OR DN-T10-A SERIES

33 5520436

TERMINAL BLOCK 10AWG, 30A, GRAY

34 5520434

TERMINAL BOLCK, 6AWG, 65A, GRAY

35 5520435

END COVER FOR DN-T8 OR DN-T6

36 5520433

FUSE HOLDER 6AWG 30A

37 5520432

GROUNDING TERMINAL 24-10 AWG

38 5520423

3 POLE CONTACTOR 9A 24VDC COIL

39 5550479

CORD CRIMP

40 5520438

TERMINAL BLOCK END BRACKET, SCREW DOWN,

9mm WIDE

41 5520441

GROUND TERMINAL 6AWG

42 5520642

22mm PANEL MOUNT MOMENTARY PUSH BUTTON

SWITCH/BLACK

43 5520581

FUSE,5A, 1-1/4" X 1/4"

44 5326088

FUSE,2A, 1-1/4" X 1/4"

45 5520439

JUMPER, MULTIPLE DINNECTOR TERN BLKS

46 5520442

TERMINAL JUMPER DN-55J6 FOR DN-T6

47 5520172

VARISTOR 30V 1KA DISC 10MM

48 5520249

3M VHB FOAM TAPE 75935A31

49 5520466

PCL-18B DOOR LOCK ASSEMBLY

50 5905635

LABEL; PCL-18; CONTROL PANEL BUTTONS/PRIMARY

51 5550514

CORD GRIP, M32 X 1.5

52 5550513

CORD GRIP, PG-9

53 5530174

PHPS M4 x 0.7 x 20

54 5535010

Nut, M4 X 0.7

55 5520443

DL06 CPU BATTERY

56 5520213

HAN ES MODULE, CAGE CLAMP MALE

57 5905234

WIRE MARKER, .25" SQUARE

A/R

58 5520017

PCL-18B CAT5 CABLE ASSEMBLY, 380mm L

59 5520020

PCL-18B CAT5 CABLE ASSEMBLY, COLUMN A, B & C,

570mm L

60 5905622

PCL-18B CALIBRATION BUTTON LABEL

61 5905621

PCL-18B CALIBRATION LABEL

SHEET 1 OF 7

REV

DWG. NO.

SIZE

TITLE:

NAME

DATE

CHECKED

DRAWN

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS DRAWING IS

THE SOLE PROPERTY OF

BENDPAK INC.

ANY

REPRODUCTION IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

BENDPAK INC.

PROHIBITED.

NOTE: UNLESS OTHERWISE SPECIFIED

GJZ

5215050

PCL-18B CONTROL BOX

ASSEMBLY, POST A

12/11/2007

DO NOT SCALE DRAWING

1:5

SCALE:

THIRD ANGLE PROJECTION

08/29/2016

SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING

ASSEMBLE ITEMS AS SHOWN

300

254

230

2PL

229

2PL

SECTION A-A

SCALE 1 : 7

290

SECTION B-B

SCALE 1 : 9

SHEET 2 OF 7

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5215050

PCL-18B CONTROL BOX

ASSEMBLY, POST A

1:5

SCALE:

53 54

SHEET 3 OF 7

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5215050

PCL-18B CONTROL BOX

ASSEMBLY, POST A

1:5

SCALE:

314

494

SECTION C-C

SCALE 1 : 2

PART OF

CABLE ASSEMBLY

5520018

WHT/BRN (PIN 2)

BRN (PIN 1)

BLU (PIN 4)

WHT/BLU (PIN 5)

GRN (PIN 3)

ORG (PIN 3)

WHT/GRN (PIN 5)

WHT/ORG (PIN 2)

10 AWG WHT (PIN 2)

10 AWG RED (PIN 1)

10 AWG GRN (PIN 1)

10 AWG BLK (PIN 2)

DETAIL D

SCALE 1 : 1.5

SHEET 4 OF 7

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5215050

PCL-18B CONTROL BOX

ASSEMBLY, POST A

1:5

SCALE:

24 26

SHEET 5 OF 7

REV

DWG. NO.

SIZE

TITLE:

1645 LEMONWOOD DR.

SANTA PAULA, CA 93060

5215050

PCL-18B CONTROL BOX

ASSEMBLY, POST A

1:5

SCALE:

Andere Handbücher für PCL-18B

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