Billy Goat KD512HC Bedienungsanleitung

Part No 890033 Form No F062306A

KD Owner’s Manual

BILLY GOAT KD VACUUM

Owner's Manual

KD612, KD512HC, KD512HCS

Accessories Optional Debris bags

SHREDDER

KIT

Shreds

leaves,

reducing total

volume.

ON BOARD

VACUUM

HOSE KIT

P/N 890209

4"(102mm) x

7' (2.13m)

For

vacuuming in

hard to reach

areas.

P/N 890041

NOZZLE WEAR

PLATES

(STD. ON

KD512HCS)

Extends nozzle

life when used

along curbs and

hard surfaces.

P/N 8904

CASTER KIT

For use on

hard surface.

P/N 890412

STANDARD

TURF PRO

DEBRIS

BAG

For use in

leaves and

grass in non-

dusty

conditions.

P/N

890028

DEBRIS BAG

COVER

Directs dust

downward

away from

operator.

P/N

900801

ZIPPERLESS

QUICK BAG

For non-dusty

conditions that

are damaging

to zippers.

P/N

890309

Part No 890033

Form No F062306A

KD Owner’s Manual

ABOUT THIS MANUAL

THANK YOU for purchasing a BILLY GOAT

KD Vacuum. Your new machine has been carefully designed and

manufactured to provide years of reliable and productive service. This manual provides complete operating and

maintenance instructions that will help to maintain your machine in top running order. Read this manual carefully

before assembling, operating, or servicing your equipment.

CONTENTS

SERIAL PLATE DATA AND SPECIFICATIONS 3

GENERAL SAFETY 4-5

SOUND AND VIBRATION 6

INSTRUCTION LABELS 7

PACKING CHECKLIST & ASSEMBLY 8

OPERATION 9-10

MAINTENANCE 11

TROUBLESHOOTING AND WARRANTY PROCEDURE 12

MAINTENANCE RECORD 13

ILLUSTRATED PARTS & PARTS LISTS 14-15

Part No 890033 Form No F062306A

KD Owner’s Manual

SERIAL PLATE DATA

Record the model number, serial number, date of

purchase, and where purchased.

Purchase Date:

Purchased From:

Specifications

KD612 KD512HC KD512HCS

Engine: HP 6.0 (4.47 kW) 5.5 (4.11 kW) 5.5 (4.11 kW)

Engine: Type B & S QUANTUM HONDA OHC HONDA OHC

Engine: Model 112K020124E1 GCV160AN1A GCV160AN1A

Engine: Fuel Capacity 1.5 qt. (1.4 L) 1.16 qt. (1.1 L) 1.16 qt. (1.1 L)

Engine: Oil Capacity 0.63 qt. (0.6 L) 0.58 qt. (0.6 L) 0.58 qt. (0.6 L)

Total Unit Weight: 98# (44.5 kg) 99# (45.0 kg) 99# (45.0 kg)

Overall Length 62” (1.57m) 62” (1.57m) 62” (1.57m)

Overall Width 26.75” (0.68 m) 26.75” (0.68 m) 26.75” (0.68 m)

Overall Height 42” (1.07m) 42” (1.07m) 42” (1.07m)

Max. operating slope 20

Lwa at operator position 111 dBa 111 dBa 111 dBa

Lpa at operator position 97 dBa 97dBa 97dBa

Vibration at operator position 0.34 g (3.29m/s

) 0.27 g (2.86m/s

)

Part No 890033

Form No F062306A

KD Owner’s Manual

GENERAL SAFETY INSTRUCTIONS and SYMBOLS

The safety symbols shown below are used throughout this manual. You should become familiar with them before

assembling, operating, or servicing this equipment.

This symbol indicates important information that will prevent injury to yourself or others.

This symbol indicates ear protection is recommended when operating this equipment.

This symbol indicates eye protection is recommended when operating this equipment.

This symbol indicates gloves should be worn when servicing this equipment.

This symbol indicates that this manual and the engine manufacturer’s manual should be read

carefully before assembling, operation, or servicing this equipment.

This symbol indicates important information that will prevent damage to your BILLY GOAT

KD Vacuum.

This symbol indicates the engine oil level should be checked before operating this

equipment.

Read and make sure you thoroughly understand the following safety precautions before assembling, operating or

servicing this equipment:

READ this manual and the engine manufacturer’s manual carefully before assembling,

operating, or servicing this equipment.

EAR PROTECTION is recommended when operating this equipment.

EYE PROTECTION is recommended when operating this equipment.

BREATHING PROTECTION is recommended when operating this equipment.

EXHAUST from this product contains chemicals known to the State of California to cause

cancer, birth defects or other reproductive harm.

DO NOT operate this equipment on any unimproved forested, brushy, or grass covered land

unless a spark arrester is installed on the muffler as required by Section 4442 of the

California Public Resources Code. The arrester must be maintained in good working order.

Other states may have similar laws. Federal laws apply on federal lands.

DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an

odorless and possibly fatal poison.

Part No 890033 Form No F062306A

KD Owner’s Manual

DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is

recommended.

DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least

two minutes before refueling.

DO NOT store gasoline near an open flame.

DO NOT remove gas cap while engine is running.

DO NOT start or operate engine if strong odor of gasoline is present.

DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill until

gasoline has completely evaporated.

DO NOT smoke while filling the fuel tank.

DO NOT check for spark with spark plug or spark plug wire removed. Use an approved spark

tester.

DO NOT operate engine without a muffler. Inspect muffler periodically and replace if

necessary. If equipped with muffler deflector, inspect deflector periodically and replace if

necessary.

DO NOT operate engine with grass, leaves or other combustible material near the muffler.

DO NOT touch muffler, cylinder, or cooling fins when hot. Contact with hot surfaces may

cause severe burns.

DO NOT leave equipment unattended while in operation.

DO NOT park equipment on a steep grade or slope.

DO NOT operate equipment with bystanders in or near the work area.

DO NOT allow children to operate this equipment.

DO NOT operate equipment with guards removed.

DO NOT operate equipment near hot or burning debris or any toxic or explosive materials.

DO NOT operate equipment on slopes greater than specified in Specifications section of this

manual.

DO NOT place hands or feet underneath unit, or near any moving parts.

ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting.

ALWAYS check fuel lines and fittings frequently for cracks or leaks. Replace if necessary.

ALWAYS keep hands and feet away from moving or rotating parts.

ALWAYS store fuel in approved safety containers.

WARNING: Important

Remove all rocks, wire, string, plastic, etc. that can present a hazard during work prior to

starting.

DO identify and mark all fixed objects to be avoided during work such as sprinkler heads,

water valves, buried cables, or clothes line anchors, etc.

Part No 890033

Form No F062306A

KD Owner’s Manual

SOUND

SOUND LEVEL 97 dB(a) at Operator Position

Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 2-21-2002 under the

conditions listed below.

Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on

the unit for the sound power level for your model.

VIBRATION DATA

VIBRATION LEVEL 0.34g (3.29m/s

)

Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using

calibrated vibration test equipment. Tests were performed on 5-25-2006 under the conditions listed below.

INTENDED USE

INTENDED USE: This machine is designed for vacuuming leaves, grass clippings and other types of organic litter

and for chipping brush, limbs, corn and sunflower stalks and palm fronds.

Debris mixed with cans, bottles and small amounts of sand can be vacuumed; however, it is not this machine's

primary purpose. Vacuuming cans, bottles and sand will affect the longevity of your machine.

Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check

for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign objects.

Note: See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page 12).

General Conditions: Sunny

Temperature: 45

F (7.2

Wind Speed: 5 mph (8.1 kmh)

Wind Direction: South West

Humidity: 60%

Barometric Pressure: 30.18”Hg (767 mm Hg

)

General Conditions: Sunny

Temperature: 89

F (31.7

Wind Speed: 13.6 mph (21.9kph)

Wind Direction: East

Humidity: 22.8%

Barometric Pressure: 29.9Hg (101.3kpa

)

Part No 890033 Form No F062306A

KD Owner’s Manual

INSTRUCTION LABELS

The labels shown below were installed on your BILLY GOAT

KD Vacuum. If any labels are damaged or missing, replace them before operating

this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The

correct position for each label may be determined by referring to the Figure and Item numbers shown.

LABEL DANGER KEEP HANDS LABEL EAR EYE BREATHING ITEM #49 DANGER FLYING DEBRIS

AND FEET AWAY P/N 890254 ITEM # 62 P/N 810736

ITEM #29 P/N 400424

LABEL READ MANUAL LABEL EXPLOSIVE FUEL DEBRIS BAG LABEL

ITEM #84 P/N 430363 ITEM # 63 P/N 400268 ITEM #1

ENGINE LABELS

ENGINE CONTROLS

Honda

Choke Throttle Control

Control

Choke Control

Throttle

Control Fuel Shut Off

HONDA BRIGGS & STRATTON

Read Owner’s Manual Before Operating.

Lire le manuel d’utilisation avant la mise en route.

Vor Inbetriebnahme Bedienungs - und Wartungsanleitung lesen.

Favor leer las instrucciones de operacion antes de operar el motor.

Consultare il Manuale Uso e Manutenzione prima dell utilizzo.

Las Skotselinstruktionen Innan Start.

Briggs engines have a primer

button carburetor rather than

choke type carburetor.

Part No 890033

Form No F062306A

KD Owner’s Manual

PACKING CHECKLIST

Your Billy Goat KD Vacuum is shipped from the factory in one carton, completely assembled except for the

upper handle, debris bag, and bag quick disconnect.

PUT OIL IN ENGINE BEFORE STARTING

ASSEMBLY

READ

all safety instructions before assembling unit.

TAKE CAUTION when removing the unit from the box the Handle Assembly is attached by

cables and folded over

ASSEMBLE

Lift upper handle (item 6), remove items 8, 30, & 32 from lower handle (item 27). Attach and secure

upper handle as shown using same hardware.

2. UNFOLD the debris bag (item 1) and fasten bag neck to bag quick disconn

ect (item 64). Attach firmly to housing

exhaust (item 52) see fig. 2.

3. ATTACH bag hanger strap to bag supports (item 11), preassembled to upper handle.

4. CONNECT spark plug wire.

Boxing Parts

Checklist

Debris Bag

P/N-890022

Literature Assy

P/N-890392

Connector Quick

Disconnect

P/N-890176

Honda 5.5GVC

160

Briggs & Stratton

6.0 HP Intek

PARTS BAG &

LITERATURE ASSY

Warranty card P/N- 400972, Owner’s Manual P/N-890033, Declaration of Conformity P/N-890393.

Quick disconnect

Fig. 2

Part No 890033 Form No F062306A

KD Owner’s Manual

OPERATION

STORAGE

Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank, where fuel fumes may reach

an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance.

If engine is to be unused for 30 days or more, prepare as follows:

Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and

causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Be

sure engine is cool. Do not smoke. Run engine until fuel tank is empty and engine runs out of gasoline.

Like all mechanical tools, reasonable care must be used when operating machine.

Inspect machine work area and machine before operating. Make sure that all operators of this

equipment are trained in general machine use and safety.

PUT OIL IN ENGINE BEFORE STARTING

STARTING

ENGINE

:See engine manufacturer’s instructions for type and amount of oil and gasoline used. Engine

must be level when checking and filling oil and gasoline.

ENGINE SPEED

:Controlled by throttle lever on the engine. Under normal conditions, operate at minimum

throttle to accomplish your current cleaning task.

FUEL VALVE

: Move fuel valve to "ON" position (when provided on engine).

CHOKE

:Located on engine and must be controlled manually.

PRIMER

: Push primer per engine instructions (B&S only).

THROTTLE

: Located on engine and must be controlled manually.

IF YOUR UNIT FAILS TO START

See Troubleshooting on page 12.

HANDLING & TRANSPORTING

This unit requires two people to lift it. With the handle in the folded position, lift holding the

lower handle and belt/shaft guard one on each side of the machine. Secure the machine in place

during transport. See page 3 for weight specifications

Never lift the machine while the engine is running.

Part No 890033

Form No F062306A

KD Owner’s Manual

OPERATION

VACUUMING OPERATION

VACUUM NOZZLE HEIGHT ADJUSTMENT

:is raised and lowered by pulling slightly upward on handle and

pulling height adjust knob on the handle (item 23) up at left rear of machine.

FOR MAXIMUM PICKUP

: Adjust nozzle close to debris, but without blocking airflow into the nozzle. NOTE:

Never bury nozzle into debris.

CLEARING A CLOGGED NOZZLE & EXHAUST

:Turn engine off and wait for impeller to stop completely

and disconnect spark plug wire. Wearing durable gloves, remove clog. Danger, the clog may contain sharp

materials. Reconnect spark plug wire.

DEBRIS BAG

Debris bags are normal replaceable wear items.

Note: Frequently empty debris to prevent bag overloading with more weight than you can lift.

An optional bag and dust cover is available for use where debris will be vacuumed in dusty conditions (see Optional

Accessories shown on page 1).

DO NOT place bag on or near hot surface, such as engine. Run engine at 1/2 throttle for first 1/2 hour to condition new bag. You

new bag requires a break-in period to condition the pores of the material against premature blockage. The entire bag surface

serves as a filter, and must be able to breath to have good vacuum performance. Be sure engine has come to a complete stop

before removing or emptying bag.

This vacuum is designed for picking up trash, organic material and other similar debris (see Safety Warnings

page 4-5).

However, many vacuums are used where dust is mixed with trash. Your unit can intermittently vacuum in dusty areas.

Dust is the greatest cause of lost vacuum performance. However, following these rules will help maintain your

machine's ability to vacuum in dusty conditions:

• Run machine at idle to quarter throttle.

• The debris bag must be cleaned more frequently. A vacuum with a clean, pillow soft bag will have good pickup

performance. One with a dirty, tight bag will have poor pickup performance. If dirty, empty debris and vigorously shake

bag free of dust.

• Pressure-wash debris bag if normal cleaning does not fully clean bag. Bag should be thoroughly dry before use.

NOTE: Having one or more spare debris bags is a good way to reduce down time while dirty bags are being cleaned.

DO NOT leave debris in bag while in storage.

COMPOST

Vacuumed leaves, grass and other organic material from your own yard can be empt

ied into a pile or composter to

provide enriched soil for later use as fertilizer in gardens and flower beds

NOTE: Allow green chips to dry before spreading around living plants.

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