BOMBARDIER ELAN 3042 1985 Installationsanleitung

...

•

' . .

Qua~

Servic8

Legal

deposit:

National

Library

Quebec

4th

trimester

984

National

Library

Canada

All

rights

reserved. No

parts

this

manual

may

reproduced

any

form

without

the

prior

written

per-

mission

Bombardier

Inc.

"'Bombardier Inc.

1984

Printed

in Canada

<!*Registered

trademarks

Bombardier

Inc.

•

SAFETY

NOTICE

This manual has been prepared

a guide

correctly service and repair the Bombardier

snowmobiles.

This edition

was

primarily published

be used

snowmobile

mechanics

who

are

already familiar

with

all service procedures relating

Bombardier made

snowmobiles.

Please

note

that

the

instructions

will

apply

only

proper hand

tools

and special ser-

vice

tools

are used.

This shop manual uses technical

terms

which

may

slightly

different

from

the

ones

used in parts catalogue.

The content

Bombardier Inc. Recreational Product Shop Manual depicts parts and/or

procedures applicable

the

particular

product

its

time

manufacture.

It does

not

include dealer modifications,

whether

authorized

not

Bombardier,

after

manufac-

turing

the

product.

addition,

the

sole purpose

the

illustrations/photographs

throughout

the

manual,

assist

identification

the

general

configuration

the

parts.

They

are

not

be interpreted as technical

drawings

exact

replicas

the

parts.

The use

Bombardier parts is

most

strongly recommended

when

considering replace-

ment

any

component

. Dealer and/or

distributor

assistance should be

sought

in case

doubt.

Torque

wrench

tightening

specifications

must

strictly

adhered by.

locking

devi-

ces (ex.:

tab

lock, nylon lock)

must

be installed

replaced

new

ones,

where

spe-

cified. If

the

efficiency

a locking device is impaired,

must

be renewed.

This manual emphasizes particular

information

denoted

the

wording

and

symbols;

~ARNING:

Identifies and instruction

which,

not

followed, could cause personal

InJury.

CAUTION: Denotes

instruction

which,

not

followed,

could severely damage

vehicle

components.

NOTE: Indicates supplementary

information

needed

fully

complete

instruc-

tion.

Although

the

mere reading

such

information

does

not

eliminate

the

hazard,

your

understanding

the

information

will

promote

its

correct

use.

WARNING:

This

information

relates

the

preparation

and use

Bombardier

snowmobiles

and has been

utilized

safely

and

effectively

Bombardier

Inc

However,

Bombardier

Inc.

disclaims

liability

for

all

damages

and/or

injuries

resulting

from

the

improper

use

the

contents.

strongly

recommend

that

any

services

be carried

out

and/or

verified

highly

skilled

professional

mechanic.

is unders-

tood

that

certain

modifications

may

render use

the

vehicle illegal

under

existing

federal,

provincial

and

state

regulations

--·

·--

···

Ill

1985

BOMBARDIER

SNOWMOBILES

SHOP

MANUAL

INTRODUCTION

This

op Manual covers the following Bombardier made

1985

snowmob

MODELS MODEL NUMBER

ELAN

3042

CITATION

3206

CITATION

LSE

3207

TUNDRA

3208

TUNDRA LT

3209

SKANDIC

377

3198

SKANDIC

377

3199

SAFARI

377

3609

SAFARI

377

3610

SAFARI

447

3611

SAFARI GRAND LUXE

3612

FORMULA SS

3613

FORMULASP

3614

FORMULA

3720

FORMULA

PLUS

3721

ALPINE

503

3341

MIRAGE Ill

5147

Furthermore, each vehicle has its particular veh1cle s

umb

er.

Serial number:

0000

model number

A00000000

The eng1ne a

s a serial number.

00001

vehicule serial

number

Liquid

cooled engines

00000

20 17

Fan

coo

led

engines

A000002018

DEFINITION

NUMBERING SYSTEMS

Sections and sub-sections system

The manual makes u

ses

of a 2-part

dig1t

num

bering

system

l, in

which

the first digit represents

the section, the second digit the s

ction.

01-01

Section

Sub-section

-------------

-----

·-·-·--

---

Pages

system

The numerotation at the bottom of each page assists the

user

page location.

01-01-01

/!~

Section

Sub-section

Page

ARRANGEMENT

THE

MANUAL

The manual

d1vided into ten (10) major sections

Tools

Engine

Transmission

Electrical

Suspension

Steering

and skis

Hood and

frame

Fuel line,

wiring

harness and cable

routing

Technical

data

Warranty

Each section

div1ded

various sub-sections, and again,

each sub-section has one or more division.

EX.:

ENGINE

Engine

type

Cooling

system

-Magneto

The use of "Right" and

"Left"

indications in the text,

always refers to driving position (when sitting on veh1clel

---,

1985

BOMBARDIER

SNOWMOBILES

SHOP

MANUAL

LEFT----

---il.,_._

RIGHT

4000000002

GENERAL

The information, illustrations and c

omponent

/system

descriptions contained

this manual are correct at time

of publication. Bombardier Inc. however, maintains a

policy of continuous improvement of its products

with-

out imposing upon itself any obligation to install

them

on products previously manufactured.

Bombardier Inc. reserves the right at any time to discon-

tinue or change specifications, designs, features, mod-

els or equipment

without

incurring obligation

ILLUSTRATIONS & PROCEDURES

exploded view is conveniently located at the beginn-

ing of each section and

meant to assist the user

iden-

tifying parts and components.

This Shop Manual uses technical terms

which

may

sligthly different from the ones of the parts catalogue.

When ordering parts always refer to the parts catalogue.

The illustrations

show

the typical construction of the dif-

ferent assemblies and. in all cases. may

not

reproduce

the full detail or exact shape of the parts s

hown,

howe-

ver, they represent parts which have the same or a similar

function.

When

something

spec1al

applies (such

adjust-

ment,etc.), bold numbers are used for specific parts and

referred to in the text.

' - j

1985

BOMBARDIER

SNOWMOBILES

SHOP

MANUAL

Pay

attent1on

torque specifications. Some of these are

lbf•in

instead of

lbf•ft

As many of the procedures

this manual are interre-

lated,

suggest,

that

before

undertaking

any

task,

you

read and

thoroughly

understand

the

entire

sec-

tion

sub-section in

which

the

procedure is contained.

A number of procedures throughout the book require the

use of special tools Where a special tool1s indicated, refer

sect1on

01. Before commencing any procedure,

sure

that you have on hand all the tools required,

approved

equivalents.

This manual is published

the

Technical Publications

Bombardier Inc.

Valcourt,

Quebec, Canada

TABLE OF

CONTENTS

SECTION

SUB-SECTION PAGE

01 TOOLS

-Basic tools 01-01-1

02 -Service tools

-02-1

-Serv1ce

products

01-03-1

ENGINE

-247 Engine

type

02-01-1

02 -253 Engine type 02-02-1

-377 Engine

type

02-03-1

447

Engine

type

02-04-1

462

Eng1n

typ

e 02-05-1

467

Engine type 02-06-1

503

Engine

typ

e 02-07-1

-532 Engine type 02-08-1

-537 Engine type 02-09-1

10 -

Eng1ne

dimensions

measurement

02-10-1

-Carburetor and fuel

pump

02-11-1

-Air intake silencer and fuel tank 02-12-1

13 -Rewind starter 02-13-1

TRANSMISSION

-Pulley

guard

03-01-1

02 -Drive belt 03-02-1

-Drive pulley 03-03-1

04 -Driven pulley

-04-1

-Pulley a

lignment

03-05-1

06 -Brake 03-06-1

07 -Chaincase 03-07-1

-Gearbox 03-08-1

-Drive

cha1n

03-09-1

'•

ELECTRICAL

-Electric c

hart

s 04-01 -1

02 -Ignition t1ming 04-02-1

-Spark plugs 04-03-1

04-

Battery

-1

-Electric starter

-05-1

-Testing proce

dur

e 04-06-1

SUSPENSION

-Bogie

wheel 05-0

1-1

02 -Slide suspension 05-02-1

TRS

6 suspens1on 05-03-1

-MX suspension 05-04-1

PRS

suspension 05-05-1

-Rear ax

05-06-1

07 -Drive axle 05-07-1

-Track

-08-1

STEERING/SKIS

-Steering system 06-01-1

02 -Ski system 06-02-1

HOOD/FRAME

-Hood 07-01-1

02-

Frame 07-02-1

FUEL LINE, WIRING HARNESS 08-00-1

AND CABLE ROUTING

TECHNICAL

DATA

!GENERALI 09-00-1

WARRANTY 10-00-1

VII

~----__:__

-~--

------

--··

- -

·-

___J

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