BOMBARDIER 1983 Elan Installationsanleitung

SAFETY NOTICE

This Shop Manual has been prepared primarily

for

use by professional snowmobile mechanics,

who

are already familiar

with

all service procedures relating to Bombardier made snowmobiles,

and secondly to assist the mechanically oriented snowmobiler

who

has limited access to an au-

thorizeddealer, or prefers to perform his own servicing. '

In either case,special tools must be used, where required, and a good sense of safety

i~(ip.p.'mf:!rl

necessary. If in doubt, contact your dealer for assistance. '

This manuai emphasizes particular information denoted by the wording and symbols;

WARNING: Identifies an

lnstructlonwhich,

not

followed;

could

cause personal....r_ .

.,'

CAUTION: Denotes an

instruc_~16~:which,

not

followed,

Cbl,J19

severely.damage

velhiclle<·);,;;·}~S

components.

oNOTE: Indicates supplementary information needed to

fully

complete an instruction.

Although the mere reading of such information does

not

eliminate the hazard,

your

understandinq

of the information will promote its correct use. /

"/"

(

'<,

(

INTRODUCTION

This Shop Manual covers the following Bombardier

made 1978 snowmobiles:

Elan@

and Spirit"

Olympique* and Nuvik*

Citation"

Everest" and Futura"

TNT@ F/ A and

F/C

RV* and Sonic*

Blizzard" 6500 Plus

Alpine@

Elite@

@*Trademarks of Bombardier Limited.

DEFINITION OF NUMBERING·

SYSTEMS

The manual makes uses of a 2-part digital numbering

system (i.e. 01-01), in which the first digit represents the

Section, the second digit the Sub-section.

/1-01

~b'

section su -section

The numerotation at the bottom of each page assists

the user in page location.

ARRANGEMENT OF THE

MANUAL

1978 BOMBARDIER SNOWMOBILES

SHOP

MANUAL

ILLUSTRATIONS &PROCEDURES

An exploded view is conveniently located at the beginn-

ing of each section and is meant to assist the user in

identifying parts and components. When something

special applies (such as adjustment,... etc), the specific

parts are circled and referred to in the text.

As many of the procedures in this manual are inter-

related, we suggest that before undertaking any task,

you read and thoroughly understand the entire section

or sub-section in which the procedure is contained.

Anumber of procedures

throughout

the book require

the use of special tools. Where a special tool is indi-

:!'~,~i~)'cF;

cated, refer to section 07. Before commencing any

pro-:,

cedure, be sure that you have on hand all of the tools re-

quired, or approved equivalents.

GENERAL

All of the information, illustrations and

component/

system descriptions contained in this manual are correct

at time of publication. Bombardier Limited, however,

maintains apolicy of continuous improvement of its

products

without

imposing upon itself any obligation to

install them on products previously manufactured.

The Manual is divided into nine (9) major sections:

01 Suspension

02 Transmission

03 Steering and skis

04 Engine

05 Electrical

06 Cab and chassis

07 Tools

08 Technical data

09 Warranty

Each section is comprised of various sub-sections, and

yet again each sub-section has one or more divisions.

Ex.: 02 TRANSMISSION

07 Chalncase

Steel chaincase

Aluminum chaincase This manual has been published by

the'

TECHNICAL INFORMATION CENTRE

SERVICEDEPARTEMENT

BOMBARDIER

VALCOURT,

QUls~~:t~,~qAr~A[)A

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SECTION

SHOP MANUAL

TABLE OF

CONTENTS

SUB-SECTION

SUSPENSION

TRANSMISSION

STEERING/SKI

ENGINE

ELECTRICAL

- Bogie wheel

02 - Slide suspension

03 - Rear hub

04 - Drive axle

05 - Track

01 - Pulley guard

02 - Drive belt

03 - Drive pulley

04 - Driven pulley

05 - Pulley alignment

06 - Brake

07 - Chaincase

08 - Gearbox

09 - Drive chain

- Steering system

02 - Ski system

-Enginetdleranc;es measurement

02 - Engines .

03 - Rewind starter

04 - Timing

05 -

c:;arburetqrC

Air intake silencer and fuel tank

01 Electrical charts

02 - Spark plugs

03-

Test procedure

04 - Electric starter

05 •

-Battery

06-Alternator

06 CAB &FRAME

07 TOOLS

08 TECHNICAL

DATA

WARRANTY

(

t, Wheel support

2. Spring

3. Lock washer (cross shaft)

4. Bolt (cross shaft)

5. Cross shaft

6. Grease cap

Nut

(flange)

8. Inner flange

13earing

10.

Wheel tire

tt. Outer flange

12.

Bolt (flange)

13.

Grease fitting

SECTION 01

SUB-SECTION 01 (BOGIE WHEELS)

BOGIE WHEELS

4 WHEELS, SINGLE SPRING

4 WHEELS, 2 SPRINGS

(BOGIE WHEELS), PAGE 1

SECTION 01

SUB-SECTION 01 (BOGIE WHEELS) (

(

Torque sequence

INSTALLATION

Q)@ Bogie wheels are factory riveted. When separation

is necessary, remove rivets securing wheel tire

and:

flanges by using a

3/16"

dia. Secure flanges and tire us-

ing bolts and nuts tighten in the following sequence to

38 Nem (28 ft-lbs).

With

rear of vehicle supported

off

the ground, position

front bogie wheel set in location and secure to frame us-

ing lock washers and bolts. Secure rear set then re-

. maining setts) to frame.

NOTE:

On a single bogie wheel set, position bogie

wheel set so that wider wheel support is toward

front of vehicle.

.® Clean, then lubricate cross

shaft

with

low'

temperature grease before installation.

®Always pull or push bearing by inner race. When in-

stalling bearing on wheel support, position bearing

shield towards inner flange, then press down until bear-

ing is sitting flush with support end.

Cross support

DISASSEMBLY &ASSEMBLY

Link plate

spring

:L..ink plate

'spring lever

---~-----_.

Remove bogie wheel set.

NOTE:

Since spring diameter may vary depending

upon actual installation location, it is important to

identify the installation of each bogie wheel set.

Observe this position when reinstalling sets.

Repeat operation for remaining bogie wheel sets.

Starting at center bogie wheel set, remove bolts and

lock washers securing cross shaft to frame.

aNOTE: To prevent the cross shaft from rotating

within the cross support, wedge a screwdriver

blade between the cross shaft and cross support.

Raiseand block rear of vehicle

off

the ground.

Release

track tension by unlocking the link plate springs

using link plate lever (See Tool Section).

REMOVAL

Heat wheel support anchor before attempting to

open or close anchor.

Rear

-<Ill

Front

(BOGIE WHEELS), PAGE 2

Using link plate spring lever, apply track tension by

hooking the link plate springs into anchors.

NOTE:

If applicable, place spring ends in middle

position of the 3 position slotted anchor.

SECTION 01

SUB-SECTION 01 (BOGIE WHEELS)

Middle

position

Link plate

spring

Link plate

spring lever

Lubricate each bogie wheel until new grease appears at

joint. Wipe

off

excess grease.

Check track tension and alignment.

IBOGIE WHEELS), PAGE 3

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