Bosch 303-435 Bedienungsanleitung

Engine Stand

303-435

en Original Instructions

1 General Information

Product Name: Engine Stand

Product Type: Mounting Device

Product Number: 303-435

Weight: 65 kg

Maximum Load

Capacity:

300 kg

Dimensions: Length: 983 mmm

Width: 905 mm

Height: 1051 mm

Available Accessories:

Product Number: Product Name:

205-172 Rear Axle Mounting Bracket

205-398 Mounting Bracket

303-059 Universal Spindle

303-1473 Engine Support Accessory

303-242 Holding Screws

303-435-01 Engine Bracket

303-435-02 Engine Mounting Bracket

303-435-03 Adapter

303-435-04 Engine Bracket

303-435-05 Engine Bracket

303-435-06 Mounting Bracket

303-435-07 Engine Bracket

303-435-08 Spacer

303-435-09 Adapter Plate

303-435-10 Mounting Plate

303-435-11B Mounting Plate

303-435-12B Mounting Plate

303-435-13C Mounting Plate

303-435-14B Mounting Plate

307-029 Mounting Bracket

307-111 Mounting Bracket

307-112 Adapter Bar

307-200 Mounting Bracket

308-014 Mounting Bracket

308-014-01 Adapter Bracket

308-042A Mounting Bracket

308-114 Mounting Bracket

308-114-01 Adapter Bracket

308-148 Mounting Bracket

308-193 Mounting Plate

Intended Use:

To support engines or other vehicle parts for service,

maintenance, and installation work.

To be used only by qualified personnel trained in

accordance with Ford standards.

Use only for work expressly approved by Ford.

Use only for loads up to 300 kg.

Use only the accessories listed in the Available

Accessories table. Use these accessories only with

this engine stand.

Use only with a suitable lifting device equipped with

a sufficient load capacity.

Use only on level ground.

Use and store only in enclosed workshops with a

roof.

To be used by only one person alone.

Figure 1: Engine Stand 303-435

AFrame

BUniversal Spindle

CGrease Fitting

DGear Unit with Hand Wheel and Locking Mechanism

ECastor Wheels, Lockable

FCastor Wheels

en | 2 | 303-435

12/2015 Bosch Automotive Service Solutions GmbH

Am Dörrenhof 1

85131 Pollenfeld-Preith

Germany

2 General Safety Instructions

WARNING

Improper use could cause serious

personal injury or severe damage to

materials!

The mounting device has been specifically

constructed for its intended use. The safety of the

mounting device can no longer be ensured if it is

misused or modified in ways not expressly approved

by the manufacturer. These actions could result in

serious personal injury or severe damage to materials.

Read and follow these instructions carefully.

Ensure that each person using the mounting device

is familiar with these instructions and can access

them at all times.

Read and follow the Ford workshop manual

carefully.

Use the mounting device only for work expressly

approved by Ford.

Use the mounting device only with accessories

expressly approved by Ford.

WARNING

Disregarding the safety regulations

could cause serious personal injury or

severe damage to materials!

The load could fall or the engine stand could tip if the

user does not follow the safety regulations. These

actions could result in serious personal injury or

severe damage to materials.

Do not exceed the mounting device's maximum

load capacity of 300 kg.

Do not use the mounting device to transport loads.

Move the mounting device only over level ground.

Do not move the mounting device over steps or

slopes.

Do not move the mounting device faster than

2.5 km/h.

Always lock the brakes on the castor wheels when

working with or adjusting the mounting device.

WARNING

Suspended loads could cause serious

personal injury!

Loads could swing out or drop and result in serious

personal injury.

Stay out from under suspended loads and from the

load's swinging range.

CAUTION

Crushing Hazard!

Handling special tools and vehicle parts carelessly

could cause hands or feet to be crushed.

Wear safety shoes that meet the ISO 20345, S2

standard.

Position hands and feet so as to avoid potential

crushing hazards.

en | 3 | 303-435

12/2015 Bosch Automotive Service Solutions GmbH

Am Dörrenhof 1

85131 Pollenfeld-Preith

Germany

3 Unpacking the Engine Stand

The engine stand is completely assembled upon

delivery and is delivered in a wooden box.

1. Remove the wooden box from the engine stand.

2. Move the engine stand away from the wooden box

(see Figure 1).

CAUTION

Crushing Hazard!

Lifting or lowering the engine stand carelessly

cold cause body parts to be crushed.

Keep body parts out of the danger zone when

lifting or lowering the engine stand.

Ensure that no one is in the danger zone when

lifting or lowering the engine stand.

Lift and lower the engine stand only from the

frame.

3. Move the engine stand to its specified place.

4. Secure the engine stand from rolling by locking the

brakes on the castor wheels.

4 Operating Instructions

1. Inspect the engine stand and accessories for

visible damage before each use. Do not use the

engine stand or accessories if damaged or in poor

condition.

2. Ensure that the engine stand is secured from

rolling by locking the brakes on the castors wheels.

3. Use a lifting device expressly approved by Ford to

position the vehicle part on the engine stand.

Remove the lifting device only after the vehicle part

has been secured to the engine stand.

4. Slide the vehicle part on the engine stand's

universal spindle, using the corresponding

accessories if necessary (see the Ford workshop

manual and Figure 1).

WARNING

Danger of Tipping Over!

The engine stand could tip over if the load is not

positioned on it correctly. This could cause

serious personal injury or severe damage to

materials.

Ensure that the vehicle part does not protrude

beyond the engine stand's frame.

5. Secure the vehicle part to the universal spindle

with the locking pin in the keyway.

The engine stand is equipped with a spindle that

has a keyway screwed into it. The keyway ensures

that various accessories can be securely attached

to the engine stand.

6. Remove the locking pin from the hand wheel.

CAUTION

Danger of Leaking Oil and Loose

Cables!

Rotation movements can cause oil to leak, which

can result in slipping hazards. Cables can also

hang loosely. People can get caught in these

cables and hurt themselves or damage the cables.

Keep binding agents, rags, etc. ready to

remove any leaked oil.

Remove loose cables or secure them with

cable ties, lashing straps, or something

similar.

en | 4 | 303-435

12/2015 Bosch Automotive Service Solutions GmbH

Am Dörrenhof 1

85131 Pollenfeld-Preith

Germany

7. Turn the hand wheel to rotate the vehicle part to

the desired working position (see the Ford

workshop manual).

CAUTION

Crushing Hazard!

Rotating the load carelessly could cause body

parts to be crushed.

Keep body parts out of the load's rotation

range.

8. Lock the hand wheel and the vehicle part into the

desired working position using the locking pin.

WARNING

Uncontrolled movements of the load

could cause personal injury or

damage to materials!

Uncontrolled movements of the vehicle part on

the engine stand could cause serious personal

injury or severe damage to materials.

Perform service or maintenance work only

when the hand wheel is locked into place with

the locking pin.

Release the locking pin only to adjust the

position of the vehicle part. Lock the hand

wheel into place again as soon as the vehicle

part's position has been adjusted.

9. Perform the service and maintenance work (see

the Ford workshop manual).

10. Store the engine stand in a suitable location when

not in use and lock the brakes on the castor

wheels.

5 Inspection and Maintenance

Inspect the engine stand and accessories for visible

damage before each use. Do not use the engine stand

or accessories if damaged or in poor condition.

Clean the entire engine stand at least once a year.

Use the grease fittings to grease the shaft bearing at

least once a month. Use only MOLYKOTE G-RAPID PLUS

for greasing.

Use only original replacement parts.

Only the manufacturer shall perform any necessary

repair work.

NOTICE

Modifications to this product which have not been

expressly approved by the manufacturer shall void any

warranty. The manufacturer assumes no liability for

personal injuries or damages to materials which occur

as the result of improper use of this product.

Dispose of the used oil, oil-binding agents, and rags at

a certified used oil collection centre.

Dispose of the engine stand and its accessories only at

a certified scrap metal collection centre.

Contact the manufacturer or Ford for any questions.

en | 5 | 303-435

12/2015 Bosch Automotive Service Solutions GmbH

Am Dörrenhof 1

85131 Pollenfeld-Preith

Germany

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