Broseley Evolution 5 MK2 Handbuch

200759_2 TB Jan 2021

Installation & Operating Instructions

For The Evolution 5 Gas Stove MK2

Remote or Manual Control

Conventional, Top or Rear Flue, Natural Gas Stove

IT IS AREGULATION THAT THESE INSTRUCTIONS ARE HANDED TO THE

CUSTOMER AFTER THE INSTALLATION IS COMPLETE. IT IS ALSO THE

RESPONSIBILTY OF THE INSTALLATION ENGINEER TO ENSURE THE

CUSTOMER IS ABLE TO FULLY OPERATE THE APPLIANCE AND IS AWARE

OF ANY CLEANING OR MAINTENANCE REQUIRMENTS.

Please note: Gas installations MUST only be carried out by installers who

are Gas Safe registered.

Warning - Appliance should not be used if the glass in the door is

cracked, damaged or broken.

This product is not suitable for primary heating purposes.

Chimney closure plates are not supplied

200759_2 Issue 3 2

Contents

Introduction 3

Packing List 3

Specification 4

Dimensions 4

Hearth Requirements 5

Chimney Requirements 6

Assembly

Base Skirtings 7

Burner Installation 8

Mica Board Installation 9

Connecting the TTB Sensor 10

Ceramics Index 11 - 12

Positioning the logs 13

Gas Connection & Pressure Testing 14

Spillage Testing 15

Operating the Stove Slide Control Version 16

Operating the Stove Remote Control Version with Display 17 - 25

Maintenance / Cleaning / Curing the Paint 26

Trouble-shooting / Servicing 27 - 28

Commissioning Form 29

Guarantee 30

Energy Efficiency Rating 31 - 32

200759_2 Issue 3 3

Introduction

THANK YOU FOR PURCHASING A BROSELEY GAS STOVE

Broseley Fires Ltd was founded as an appliance and design development and

manufacturing company in 1975.

Since then we have built up an enviable reputation for the quality, reliability and fuel

efficiency of our stoves.

These instructions have been carefully prepared to guide the installer and end-user

through the relevant methods and standards for installation of your new Gas Stove.

Correctly installed and operated, your stove will give you many years of warmth and

reliability. Therefore, we would suggest that you read the whole instruction manual prior

to handing it to your installer. That way you will have a clearer picture of what is involved.

It is required by law that the complete assembly, installation and commissioning of gas

stoves is carried out by a professionally qualified and accredited gas fitter listed on the

“Gas Safe” register.

THE INSTALLATION MUST BE IN ACCORDANCE WITH THE ‘GAS SAFETY

INSTALLATION AND USE REGULATIONS’ IN CONJUNCTION WITH THESE

INSTRUCTIONS AND THE RELEVANT ‘BRITISH STANDARDS CODES OF

PRACTICE’ REQUIREMENTS AND THE RELEVANT ‘LOCAL AND NATIONAL

BUILDING REGULATIONS’. A COMMISSIONING CERTIFICATE MUST BE LEFT

WITH THE END CUSTOMER UPON FINAL COMPLETION AND THE

COMMISSIONING FORM COMPLETED IN THE BACK OF THESE INSTRUCTIONS.

Packing List

Stove Box Fibre Box (Packed outside Stove)

1 x Stove body (with burner and Mica boards fitted) 1 x Main fuel bed

1 x Flue spigot 3 x Loose logs

3 x Flue spigot fixings

1 x Allen key (for door lock) Remote Control Version only

1 x Instruction manual 1 x Remote handset and batteries

Chimney closure plates are not supplied

200759_2 Issue 3 4

Specification

Heat Input (Gross) 5.7kW

Gas Category I2H

Supply Pressure 20 mbar

Gas Rate 0.538 m3/hr

Injector Type Stamped E5

Flue diameter 125mm (5”)

Country of destination GB, IE

Efficiency Class Class 1

Nominal Output 4.3kW

NOx 130 mg/kWh (GCV)

Please note this product is designed to only use natural gas G20.

Dimensions

WEIGHT 90 Kg

All dimensions are in millimetres.

•All parts of this appliance become hot during normal use.

•All parts of the appliance should be considered ‘working surfaces’.

The efficiency of this appliance has been tested to BS613 and a result of 83%

NET (74.7% GROSS). This efficiency value has been verified by Kiwa (0558). This

efficiency value can be used for SAP (Standard Assessment Procedure) for

energy rating of UK dwellings.

200759_2 Issue 3 5

Hearth Requirements

The appliance needs to be located onto a solid non-combustible hearth with a minimum

thickness of 12mm. The hearth must be capable of withstanding the weight of the

appliance.

NB Side measurements taken from the Lid of the stove (Dimension E on page 4):

Rear measurement taken from the dilution box

Ensure all minimum clearances to combustible materials are complied with as

below:

Hearth Protrusion (in front of the appliance) 50mm

Shelf Distance (above the stove) 300mm

The specified minimum clearances provide the minimum distance to combustible

and non-combustible materials. If the appliance is intended to be installed into a non-

combustible opening, the clearances to the sides and above can be reduced.

However it is recommended that the specific minimum clearances are maintained,

irrespective of the materials used in the construction of the opening. This has been

tested and approved, to allow adequate air flow and access to the controls, as well

as allowing access for smoke tests and future maintenance of the flue and the

appliance.

The clearance to the rear of the appliance must always be a minimum of

50mm. Clearances to combustible materials cannot be reduced

Please note the gas supply connection to the appliance is to the right hand side

rear of the stove. The connection requires an 8mm-diameter semi-rigid pipe, not

more than 1 meter in length.

Additional Requirements

•Curtains should not be positioned above the appliance at a distance of less than

the minimum specified for shelves

•An additional guard is to be used to take account of the special hazards that exist

in nurseries and other places where there are young children or aged or infirm

persons present.

200759_2 Issue 3 6

Chimney Requirements

Please note Broseley Fires do not provide flue pipes, closure plates or any other

associated accessory.

Top or Rear Flue Outlet

The stove must be installed in accordance with current gas and buildings regulations

BS5871: Part1. The appliance can be installed in any adequate area suitable for solid

fuel fires and stoves. It can use a class 1, class 2 and pre-cast flue.

For pre-cast flue installations it is ESSENTIAL that a sealed connection is made into the

actual flue system (a void behind a closure plate is not permitted). Please refer to the

codes of best practice for further advice on pre-cast flues. Before you install the stove,

make sure the chimney flue outlet is correctly positioned to align with the flue outlet on

the stove and that the chimney is in good condition. If not, a chimney liner must be

installed or a suitable class II gas flue used. A draught is necessary to ensure the

products of combustion are fully evacuated.

It is recommended that the flue run is as straight as possible. The flue must have a

minimum vertical height of 3 metres to ensure adequate draught. You can have a

maximum of four bends in the run, each bend must not exceed 45° and an

additional metre of vertical flue should be provided for each bend. Ideally you

should have a minimum vertical section of 600mm before any bend immediately

off the top of the appliance, however it is permitted to use a 45° bend straight off

the appliance provided you have an adequate flue draft.

Prior to installation, the installer should ensure that the flue is free from obstruction and

any dampers must be fixed in a permanently open position. Ensure the chimney is not

closed and that it has been swept and subsequently smoke tested.

Make sure that rain, birds or any foreign body cannot get into the chimney to cause

damage or blockage. This problem can normally be overcome by fitting an approved gas

cowl. It is essential for the effective running of your stove that the chimney draws

properly to allow the products of combustion to escape.

VENTILATION (GB ONLY)

The gas stove is rated at less than 7kw input and therefore does not normally require

additional ventilation in the room (BS5871 –part II).

Flue Spigot Connection

Attach the supplied 5” diameter spigot to the top or rear of the stove using the three

M6x40 bolts and washers provided. The blanking plate (supplied) must be fitted over the

remaining flue outlet using 3 off m6 Countersunk screws.

200759_2 Issue 3 7

Assembly –Base Skirting

To make the gas supply connection (and also to replace batteries) on the stove you will

first need to remove the base skirting’s.

There are three skirting’s in total (one either side and one at the front). The side skirting’s

are held in place by a key slot and a magnet, to remove simply slide the skirting away

from you (towards the back of the stove) and pull free. The front skirting is held in place

by two fixings which can be accessed by opening the door.

Side View

Front View

All three skirting’s will need to be removed to allow access to the gas supply connection.

On the remote control version the right skirting also covers the main valve, this valve

contains batteries which will need to be replaced from time to time. On the manual

control version the left skirting allows access to the battery compartment which also

contains a battery for ignition purposes (again this will need to be replaced from time to

time).

200759_2 Issue 3 8

Assembly - Burner Installation

The burner will come pre-fitted, however please ensure all components are present and

fitted as per the information below to ensure nothing has moved (or become damaged)

in transit. You will need a 10mm socket for the burner and allen keys for the door when

fitting / replacing these items.

1) Remove the stove body from its packaging and stand it in position.

2) To open the door, remove the screw located above the handle (using allen key). The

door will now be free to open.

3) Slider Control Version Only. Ensure the front skirt has been removed, with the burner

completely inside the combustion chamber and control lever facing downwards

rotate the burner into position. Align the burner with the fixings points as below and

fasten in position. Reconnect wires to battery compartment and refit front skirt.

4) Remote Control Version Only. Insert the burner with the remote valve first followed

by the other end of burner. Locate in position as below and fasten in place

5) Fasten the burner into position using two (2) M6x40 bolts and washers provided.

6) The stove base plate and ceramic rods can now be fitted. The base plate rests on

the base of the stove whilst the ceramic rods fit into the cut outs in the burner bracket

as pictured.

200759_2 Issue 3 9

Assembly –Mica Board Installation

As with the burner, the Mica boards will be

pre-fitted into the stove. The information

below will assist with the removal/re-

installation should they need to be removed

for maintenance purposes.

First fit the rear mica board in front of the

burner bracket as shown opposite

Rest the top mica board (2) onto the rear,

whilst holding the top mica in position, insert

the LHS board.

Finally fit the remaining side mica board (4) and

allow the top board to rest down onto it (the top

board should now be supported by both the side and

rear mica boards).

200759_2 Issue 3 10

Assembly - Fitting Pilot to Valve and TTB sensor

MANUAL VERSION

With the burner installed, thread the 2 x TTB wires from the pilot / thermocouple to the

rear of the stove. Attach the two spade connections to the TTB which is fitted to the

bracket shown in Fig 1. Attach the bracket to rear panel of the stove by inserting the

keyhole cut-outs over the existing screw heads and drop down to final position. Tighten

screws if required. Ensure the white fibre is between the stove and bracket.

REMOTE VERSION

Pilot and electrode connections

Thermo

Couple

Manual Connection to Valve

TTB wire into valve (First set of holes)

NOTE:- Please ensure the TTB sensor is correctly seated down into the holder and not

pushed up. If the TTB touches the bracket in anyway it could cause the sensor to short

circuit and the valve will not work. It is also essential that the TTB wire into the valve is

not disturbed or removed, if this wire is not making a good connection into the valve it

will simulate an error and the valve will not operate with the handset showing an

ERROR code. The power source should be disconnected prior to ANY servicing taking

place. Never remove the TTB sensor or burner without disconnecting the power

source to the valve

Rear View of TTB

bracket

TTB Spade Connection

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