Broseley THURCROFT Betriebsanleitung

THE

'THURCROFT'

MOBILE GAS STOVE

MODEL NUMBER: THURCROFT

USE ONLY IN A WELL VENTILATED AREA

INSTALLATION, USER AND SERVICING

INSTRUCTIONS

THESE INSTRUCTIONS MUST REMAIN WITH THE USER

THIS APPLIANCE HAS BEEN FITTED WITH A SUITABLE REGULATOR AND HOSE. THE

REGULATOR WILL FIT A CYLINDER WITH A 21mm VALVE.

THIS APPLIANCE REQUIRES A 7 kg. CYLINDER OF BUTANE GAS.

This appliance must not be used in high rise apartments, basements, bathrooms

or bedrooms.

While you first light your stove you may detect a slight odour. This will disappear after a few

hours use.

THIS APPLIANCE MEETS THE REQUIREMENTS OF THE EUROPEAN

GAS DIRECTIVE

Contents

Page No.

List of components 3

Appliance Data 3

GENERAL REQUIREMENTS 3

Ventilation 4

Preparing the appliance for use 4

USERS GUIDE 6

Lighting the stove 6

Moving your stove 7

Cleaning and storage 7

SERVICING &MAINTENANCE 7

Installation & Service Record 10

Guarantee 11

Important Note

The Installation Instructions must be adhered to without exception.

COMPONENTS LIST

Before connecting the gas cylinder ensure that all the components listed below are

included in the packaging;

Mobile Gas Stove

Ceramic Coal Matrix

APPLIANCE DATA

MODEL No. THURCROFT

GAS TYPE Butane

JET SIZE 0.75mm

HEAT INPUT (Net) 2.42 kW gross

REGULATOR OUTLET PRESSURE 28mbar

CYLINDER SIZE 7 kg.

DIMENSIONS H.700mm W.400mm D.450mm

GENERAL REQUIREMENTS

1 This appliance must not be used in high rise apartments, basements,

bathrooms or bedrooms.

2 This appliance is designed to operate from a 7 kg. cylinder of Butane Gas. It

has been factory fitted with a regulator suitable for a 21mm cylinder valve.

3 Do not place clothes or other materials on the stove.

4 Do not operate the stove close to chairs and fabrics.

5 Do not move the stove when lit.

6 Do not position the stove alongside a wall or near curtains etc.

7 Always face the stove towards the centre of the room.

8 Leakage of Gas: Should a gas leak be suspected, turn off the gas at the

cylinder and extinguish all naked lights. Contact your dealer.

9 The glass door on this appliance forms a guard to prevent risk of fire or injury

from burns and it should not be permanently removed.

IT DOES NOT GIVE FULL PROTECTION FOR YOUNG CHILDREN OR THE

INFIRM.

10 For their protection we recommend that a fireguard, conforming to BS 6539

or BS 6778, be fitted.

11 The glass door, the front casting and the front of the top casting all become

hot in use.

12 This appliance has been designed to give a realistic coal fire effect. Because of this

soot may form on the underside of the ceramic coal matrix. This is normal but, if

small nodules of soot are observed in the flame holes of the matrix, the matrix must

be removed from the appliance when it is cool and gently brushed clean. This type of

soot formation only occurs after a long period of burning at low fire.

Ventilation

Use only in a well ventilated room.

1 The room in which the heater is to be used must be provided with adequate

ventilation at all times to ensure the proper removal of products of combustion

and to reduce the possibility of condensation. The smallest sized room in

which the appliance should be operated is 48m³ for a living room and 24m³ for

other rooms except for basements, bathrooms and bedrooms where the

appliance should not be used. A permanent vent with an effective area of

62cm2 is required together with a window that can be opened.

Preparing the appliance for use

1 Fitting the Ceramic Coal Matrix

Loosen the slotted headed screw from beneath the glass door. Lift the door

upwards and remove. (The top of the door is located with a hidden screw in a

keyhole and the door may have to be moved around to free it from the front

casting).

Warning: The Ceramic Coal Matrix is very fragile.

2 Carefully remove the packaging from above the ceramic. The front of

the ceramic coal matrix is lower than the back. Place the ceramic on its

mounting ledges above the burner. Refit the glass door and tighten the

securing screw.

3 Fitting the Gas Cylinder

Warning: Gas cylinders must not be fitted or changed in the presence of

naked flames.

4 Remove the plastic safety cap by rotating it until the arrow points out through

the gap in the cylinder shroud, pull on the plastic strap and then lift off the

safety cap.

5 Remove the rear access door and place the cylinder close behind the stove.

Rotate the cylinder so that the gap in the shroud points in the direction of the

stove. Make sure the regulator switch is in the 'OFF' position before trying to

mount the regulator on to the cylinder. Taking care not to twist the hose,

mount the regulator onto the cylinder valve and push down until there is an

audible click. Lift and rotate the cylinder and place it inside the stove.

6 To remove the regulator from the cylinder first turn the stove off by turning

the switch downwards and then press the switch inwards towards the body of

the regulator. Lift to release from the cylinder

Note: The regulator supplied with your stove may have been exchanged for

the factory fitted item and may mount in a different manner to the above.

Refer to the regulator instructions supplied with your appliance.

7 Replace the rear access door and secure with its latch.

8 Examine the flexible tubing between the regulator and the gas control

regularly and if worn or perished get your dealer to fit a new piece.

9 New hose must be to B.S.3212 Type 2 fitted with suitable hose clips, length

330mm.

10 Any replacement regulator must be to B.S.3096 set at 28mbar (11.2 in w.g.).

Please read the note at the end of the ‘Lighting the Stove’ section about

lighting the stove for the first time after changing the gas cylinder.

USERS GUIDE

Lighting the stove

1 Reach through the aperture in the rear access door and turn on the gas by

turning the switch on the regulator upwards.

2 Depress the control knob and turn it fully clockwise. Keep the control knob

fully depressed and rotate it fully anticlockwise. This will operate the spark

generator (you will hear a ‘click’) and allow gas to flow to the burners. The

pilot burner and the main burner should light. If they do not ignite repeat the

operation. Check that the pilot burner has lit (it can be viewed, or its reflection

can, by looking at the lower right hand side of the glass door.) If the stove is

new or has not been used for some time the main burner will light before the

pilot burner. In this case the pilot burner may not light from the main burner

and the knob will have to be released and the burners relit.

3 Once the burners are both alight hold the control knob down for a further 15

seconds and then release. The burners should stay alight. If they do not,

repeat the lighting procedure only holding the knob down for longer.

4 Once the burner is alight the control knob can be turned further anticlockwise

to go to the high fire setting and clockwise to low fire. If the stove does not

light on the second try, wait three minutes before attempting to light the

appliance again. This is to allow any gas vented in the first two attempts time

to disperse.

5 To turn the appliance OFF, reach through the aperture in the rear

access door and turn off the gas at the bottle by turning the switch on the

regulator downwards to a horizontal position.

Note; After changing the cylinder more than one attempt may be needed to

light the appliance as air may have entered the pilot gas supply and this will

take a few attempts to pass through. This may also happen if the stove has not

been used for some time and may also cause the pilot to burn with a roaring

noise. The pilot should burn quietly after a few minutes. Sometimes the stove

may not light at all after being fitted with a new gas cylinder. This is caused by

the remaining residue of the incombustible gas used to purge the cylinder

during the re-filling process. In this case the control knob may have to be held

down for several minutes to allow this gas to pass out of the cylinder. Whilst

holding the knob down make frequent attempts to light the stove to avoid a

flare up when the burner does light.

Moving your stove

Warning: Do not attempt to move the stove while it is burning or even while it

is still hot.

1 Wait until the stove is cold before moving. It is easier to move with rear door

and gas cylinder removed. If the stove is to be transported by motor vehicle

the gas cylinder should be removed as should the Ceramic Coal Matrix which

should be carefully packed to avoid breakage.

Cleaning and storage

1 Do not attempt to clean the stove unless it is cold. It should only require

occasional dusting or a wipe with a damp cloth. If the stove is not to be used

for some time, cover and store in a dust free place.

Servicing

This appliance MUST be serviced by a CORGI registered engineer annually.

AFTER REPLACING ANY GAS FITTING, CHECK FOR GAS SOUNDNESS.

WARNING

This product may use fuel effect pieces containing

Refractory Ceramic Fibre (RCF). This material contains man-

made vitreous silicate fibres along with fibrous glass and

mineral wool. Excessive exposure to these materials may cause

temporary irritation to eyes, skin and respiratory tract; consequently, it

makes sense to take care when handling these articles to ensure that

the release of dust is kept to a minimum.

The appliance should be serviced at least once a year by a CORGI

registered engineer. This is the basic procedure.

Basic Service (See Figures 1 and 2, p.8)

1 Remove the glass door panel and the ceramic coal matrix as previously

described.

2 Clean any debris and soot from the burner top. This can be done by using a

soft brush or a vacuum cleaner. The burner mesh should be thoroughly

cleaned.

3 The ceramic coal matrix can be cleaned by gently brushing with a soft brush

in a direction away from the person and any persons nearby. This operation

should be performed outside facing downwind. A vacuum cleaner must not

be used for this purpose.

4 Check that there is no impairment to the electrode spark or pilot burner.

5 Check that the pilot flame is satisfactory. If this is not the case remove and clean

(see instructions below). If the flame is still unsatisfactory replace the pilot burner.

6 Replace the burner ceramic and glass door panel and secure with the fixing screw.

To Remove the Burner/ Control Assembly (See Figures 1 – 6, p.8)

1 Remove the rear access door and the cylinder.

2 Remove the glass door panel and the ceramic coal matrix.

3 Pull off the control knob. Unscrew the control lock nut (use 17mm box

spanner).

4 Undo and remove the two screws inside the cylinder space. These two

screws are situated either side of the appliance between the bolts securing

the front casting.

5 Gently pull the control valve clear of the top casting and the lift the whole

assembly clear.

6 To replace, follow the reverse of the above locating the control valve in the

top casting first. Check for gas leaks. Make sure that the spark lead is

secured so that it cannot trail under the gas cylinder.

To Remove the Pilot Burner

1 Remove the Burner/ Control assembly as described above.

2 Unscrew the thermocouple nut from below the control valve.

3 Unscrew the pilot supply tube from the pilot burner.

4 Gently pull the spark lead from the electrode.

5 Remove the two screws holding the pilot burner to its bracket.

Note; Apart from cleaning the pilot burner cannot be serviced and must be

replaced as a complete unit if faulty. When replacing, carefully coil the excess

length of the thermocouple just under the control valve and push out of the

way of the cylinder when the burner/ control assembly is re-installed into the

stove body. Make sure that the spark lead is secured so that it cannot trail

under the gas cylinder.

To Remove the Injector

1 Remove the Burner/ Control assembly as described above.

2 Unscrew the tube nut securing the gas supply pipe to the injector elbow.

3 Unscrew the injector elbow from its carriage.

4 The injector can now be removed from the elbow.

To Remove the Control Valve

1 Remove the Burner/ Control assembly as described above.

2 Gently pull the spark lead from the electrode on the pilot burner.

3 Unscrew the thermocouple, the two 8mm supply tubes and the 4mm pilot

supply tube.

4 Remove the control valve.

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