Broseley York Midi Bedienungsanleitung

The

Installation and Operation Manual

York Midi Gas Stove

Revision: TJ09b

TECHNICALINFORMATION

NATURAL GAS PROPANE

G20/I2H G31/I3P

Heat Input (Gross) 6.2 Kw/Hr 6.0 Kw/Hr

Supply Pressure 20 Mbar 37 Mbar

Gas Rate 0.59 M3/Hr 0.23 M3/Hr

Injector Size C.A.T. 28/420 C.A.T. 16/160

CONTENTS

ARRANGING THE LAYOUT OF THE COALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

DIMENSIONS & DETAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ………….. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

EXTINGUISHING THE STOVE BACK TO PERMANENT PILOT SETTING . . .. . . . . . . . . . . . . . . . . . ...9

EXTINGUISHING THE STOVE FULLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ….. . . . . . . . . . . . . . . ...9

FLUE CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …………... . . . . . . . .6

GAS CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ……………. .7

GUARANTEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..OUTSIDE BACK COVER

IGNITING THE PERMANENT PILOT LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

IMPORTANT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ………. . . . . . . . . . . . . . . . . . . . . . . . . . . .3

NOTE TO THE INSTALLATION ENGINEER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .10

OPERATING THE STOVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ……….. . . . . . . . . . . . . . . . . . . . . .9

PRESSURE TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …………... . . . . . . . . . . . . .7

RUNNING THE STOVE AT A HIGHER OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .9

RUNNING THE STOVE AT LOW SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .9

SERVICING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ……….. . . . . . .13

SITING THE APPLIANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …………. . .4

SPILLAGE MONITORING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …….. .11

STOVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …………….. . . . . . . .5

TEST FOR SPILLAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …………… . . . .10

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …………… . .12

VENTILATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ……………….... . .6

Broseley Fires Ltd.

Knights Way, Battlefield Enterprise Park, Shrewsbury, Shropshire SY1 3AB

Tel: 01743 461444 Fax: 01743 461446

2.DIMENSIONS&DETAILS

A - Height with optional canopy . . . . . . . . . . . . . . . . . . . . . . 762mm (23")

B - Height Flat Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 584mm (30")

C - Height To Top Of Rear Flue Spigot . . . . . . . . . . . . . . . . . . 540mm (211⁄4")

D - Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406mm (153⁄4")

E - Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 457mm (18")

F - Centre Of Top Flue To Rear Of Stove . . . . . . . . . . . . . . . . . 127mm (5")

Width of canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508mm (20”)

Depth of canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413mm (161⁄4”)

Flue Spigot Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127mm (5")

Weight Excluding Optional Canopy . . . . . . . . . . . . . . . . . . . . .65kg (143 lbs)

Maximum Heat Output (approx) . . . . . . . . . . . . . . . . . . . . . . 4.6 kilowatts

THANK YOU FOR PURCHASING A YORK MIDI GAS-FIRED STOVE

Broseley Fires Ltd, a family run company, was founded as a gas appliance design and

development company in 1975.

Since then we have built up an enviable reputation for the quality, reliability and fuel

efficiency of our stoves.

These instructions have been carefully prepared to guide the installer and end-user

through the relevant methods and standards for installation of your new York Midi Gas

Stove. Correctly installed and operated, your Stove will give you many years of warmth

and reliability. Therefore, we would suggest that you read the whole instruction manual

prior to handing it to your installer. That way you will have a clearer picture of what is

involved.

3.IMPORTANTINFORMATION

APPLIANCE TO BE INSTALLED IN ACCORDANCE WITH NATIONAL REGULATIONS

1. The York Midi is a gas stove designed to run on either natural gas or LPG. The

burner units are not interchangeable between the two types of gas. This stove is

a radiant convector fuel-effect appliance. The site of the stove i.e. the chimney,

flue and hearth etc.., must comply with current building regulations and codes of

practice before the stove is installed.

2. It is required by law that the complete assembly, installation and commissioning

of gas-fired stoves is carried out by a professionally qualified and accredited gas

fitter listed on the “gas safe” register.

3. DO NOT ATTEMPT TO INSTALL THIS APPLIANCE YOURSELF. Broseley Fires

Ltd take no responsibility for any breach of the legal standards prevailing as far

as the fitting of this appliance is concerned.

4. Warmland Stoves are efficient appliances, giving off convected, conducted and

radiated heat. All services of the stove except the control knob are considered to

be working surfaces. Adequate precautions should always be taken to protect

children, the elderly, the infirm and pets etc. from coming into contact with the

stove.

5. Ensure that the local gas distribution conditions, the nature of the gas pressure

are compatible with the data plate fitted between the right hand legs and on the

control valve

These instructions have been compiled in accordance with BS5258 part 12:1986. The

Gas Safety Installation and Use Regulations 1994. The Building Regulations (issued by

the Department of the Environment). The Building Standards (Scotland)(consolidation)

Regulations

4.SITINGTHEAPPLIANCE

The gas supply connection to the appliance is at the rear right hand side. The

connection requires 8mm diameter semi-rigid pipe, not more than 1 metre in length.

The appliance can be installed in any adequate area suitable for solid fuel fires and

stoves.

To ensure maximum and efficient use of the stove, we recommend the following hearth

specifications:

1. The hearth must be made of non-combustible material at least 12 millimetres

thick. The hearth must at least 300mm at any angle in front of the incandescent

heat source i.e. the burner surface of the stove and requires a clearance 150mm

each side.

2. On all stove installations, no combustible material should cover the hearth. To

prevent this from happening, the hearth should be at least 50mm above the level

of the floor, or a fender/kerb of a similar height should be placed around the edge

of the hearth.

If the appliance has to be located in an opening, there must be a clearance of a

minimum of 100mm each side of the stove to any non-combustible materials. The rear of

the appliance should have a minimum 75mm air gap between the stove and the back

wall.

5.STOVEASSEMBLY

Please check that the following components are included before you start on the

assembly:

Stove Box

1 x Cast Iron Stove Body

4 x Stove Legs

4 x Sets of Nuts, Bolts and Washers,

1 x Flue Spigot

1 x Flue Closure Plate

Burner Box

1 x Burner Unit

1 x Instruction Booklet (This document)

1 x Screw & Washer (To affix gas burner in place)

1 x Remote/ Receiver

Ceramic Box

1 x Base Coal Matrix

1 x Front Coal Matrix

1 x Rear Coal Matrix

5 x Small Loose Coals

Before installing the stove ensure the gas to be used i.e. natural (mains) gas or LPG

corresponds with the identification plate on the burner.

Carefully lay the stove on its back and fit the four legs using the nuts, bolts and washers

provided.

Loosen the grub screw situated in the side of the brass “T” handle, unscrew the “T”

handle and open the main stove door.

Next, stand the stove upright and insert the burner (control first) through the door. Dip

the controls through the bottom of the stove so that the burner comes to rest onto the

brackets located on each side

Finally, locate the self-tapping screw through the bracket provided on the rear of the

burner to prevent any small movement when making adjustments to the gas control.

6.FLUECONNECTION

The stove must be installed in accordance with current gas and building regulations

BS5871: Part 1

Before you install the stove make sure the chimney flue outlet is correctly positioned to

align with the flue outlet on the stove and that the chimney is in good condition. If not, a

chimney liner must be installed or a suitable class II gas flue used. A draught is

necessary to ensure the products of combustion are fully evacuated. Due to the internal

dilution/diversion system in the York Midi Stove, it is not obligatory to line the chimney

providing that it has been inspected by a CORGI registered installer and passed as

suitable/sound.

The York Midi Gas Stove is suitable for both Class I & II flues (The Building Regulations

1984).The appliance is also suitable for pre-cast flues, pre-cast chimney block, pre-cast

flue block and ridge tile vent

Ideally it is recommended that a minimum height of 610mm from the stove should be

established before any significant change of the direction of the flue. Horizontal or

negative gradients should be avoided. The flue must have a minimum height of 3 metres

to ensure adequate draught

Prior to installation, the installer should ensure that the flue is free from obstruction and

any dampers must be fixed in a permanently open position. Ensure the chimney is not

closed and that it has been swept and subsequently smoke tested.

Make sure that rain, birds, or any foreign body cannot get into the chimney to cause

damage or a blockage. This problem can normally be overcome by fitting an approved

Gas Cowl. It is essential for the effective running of your stove that the chimney draws

properly to allow the products of combustion to escape

VENTILATION(GBONLY)

The York Midi Gas Stove is rated at less than 7 kW and therefore does not normally

require additional ventilation in the room (BS5871-part II).

7.GASCONNECTION

A minimum 15mm diameter gas supply pipe must be used to within 1 metre of the

installation with the final connection to the stove to be completed with the suitable 8mm

semi-rigid gas pipe. The 8mm pipe should be connected to the inlet of the gas valve

using the nut and 8mm olive provided, support the control whilst finally tightening the

supply pipe.

PRESSURETESTING

Always make sure that there is adequate gas pressure and volume to the stove. The

relevant pressures are on the ID plate on the gas control knob.

1. For natural gas, this is 20mbar measured at the burner test nipple situated at

the inlet connection to the stove with the appliance in the full rate position.

2. For propane, this is 37mbar measured at the burner test nipple situated at the

inlet connection to the stove with the appliance in the full rate position.

3. Ensure that the gas pressure to the stove is maintained when it is operating at

the same time as other appliances in the building and that a suitable pressure

gauge is used i.e. a manometer

Any service call as a result of incorrect gas pressure will be chargeable.

8.ARRANGINGTHELAYOUTOFTHECOALS

Only the ceramic coals supplied with this appliance should be used. The coals should

only be laid as shown in the following diagrams. Replacement coals are available from

your dealer.

Whilst arranging the coals, ensure that the pilot is not obstructed

Broseley Fires Ltd accept no responsibility for any injury sustained whilst handling hot

Ceramics

Before any ceramics are placed in position ensure that the burner is operating correctly.

The flames should be fairly even across the burners mesh top.

Ceramics which are found to be placed other than in accordance with these

instructions will result in a charge being made following any service

callout

COALLAYOUT Added Coals shown in white

for identification only.

Stage 1

Place largest coal matrix firmly against the

back of the stove with the three arches to

the bottom and central above the burner

mesh.

Stage 2

Place the smaller of the two remaining coal

matrixes in front of the previous section

with the pilot cut-out to the bottom. Then

ease the two pieces forward so that they

are a snug fit at the front.

Stage 3

Place the final coal matrix on top of the

largest coal matrix and push firmly against

the back of the stove. Ensure that it is

central and the two largest coals in the

matrix are facing forward.

Stage 4

Place 3 loose coals on top of the 3 large

coals of the largest matrix so that they are

pushed to the back. The other 2 loose coals

are placed in the gaps between the 3 large

coals of the large matrix. There should be

no loose coals on top of the matrix that is

positioned over the pilot.

IMPORTANT

Please follow these instructions carefully. Ceramics that are positioned

incorrectly could seriously alter the performance of your appliance.

9.OPERATINGTHESTOVE

It is important to read these instructions thoroughly before lighting the

stove.

CURING THE PAINT

Most high temperature paints operate in the same way. They use a resin which dries at

room temperature and a silicon resin which cures at high temperatures. When the stove

is burned the dry resin burns away and the silicon cures. This transition occurs about

475° F

After the stove burns about four times, the entire surface which gets hot should have

cured The house needs to be fully ventilated during these initial burnings and although

the smoke is mostly Carbon Dioxide there are other components of the smoke which

make it smell bad and may irritate some people. These effects will go away after the first

few burns depending on the duration and surface temperature of each burn. The hotter

the stove gets, and the longer the duration of burning, the quicker it will cure.

PLEASE EXPLAIN TO THE CUSTOMER THESE LIGHTING AND

EXTINGUISHING PROCEDURES AND THAT IT IS NORMAL FOR THE STOVE

TO GIVE OFF ODOURS WHILST THE PAINT MATURES.

The York Midi Gas Stove operates with a traditional permanent pilot light.

The knob for ignition and power control is located on the lower right hand side of the

stove. The pilot light is located at the front middle of the coal matrix.

If the Flame Supervision Devise Actuating Flame (the pilot light) is extinguished either by

intention or not, no attempt should be made to re-light until 3 minutes have elapsed.

(A) IGNITING THE PERMANENT PILOT LIGHT

1. Depress control knob fully.

2. Whilst depressed, turn knob sharply 90 degrees anti-clockwise to “Pilot” setting.

Repeat until pilot light is visibly lit.

3. KEEP KNOB DEPRESSED AT THIS POINT FOR 15-20 SECONDS.

4. Upon releasing the knob, the permanent pilot light will be lit.

(B) RUNNING THE STOVE AT LOW SETTING

1. Ignite permanent pilot light as shown in A1 (above).

2. With control knob at “Pilot” setting, depress and turn in an anti-clockwise

direction to “LOW” setting.

3. Release the knob. The stove is now burning at its lowest operating output.

1. Ignite stove to “low” setting by following instructions in A1 and B2 (above)

respectively.

2. Output can be increased, by turning the control knob progressively in an

anticlockwise direction until the desired level is achieved, up to a maximum as

shown by the “HIGH” symbol on the control panel.

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