Broseley IGNITE 5 CD1 MK2 Handbuch

200753_3TB Jan 2021

Installation & Operating Instructions

For Gas Q5 Stoves

IGNITE 5 GAS STOVE –(CD1) MK2

HEREFORD 5 GAS STOVE –(CD2) MK2

DESIRE 5 GAS STOVE –(SD1) MK2

Remote or Manual Control

Conventional, Top or Rear Flue, Natural Gas Stove

IT IS AREGULATION THAT THESE INSTRUCTIONS ARE HANDED TO THE

CUSTOMER AFTER THE INSTALLATION IS COMPLETE. IT IS ALSO THE

RESPONSIBILTY OF THE INSTALLATION ENGINEER TO ENSURE THE

CUSTOMER IS ABLE TO FULLY OPERATE THE APPLIANCE AND IS AWARE

OF ANY CLEANING OR MAINTENANCE REQUIRMENTS.

Please note: Gas installations MUST only be carried out by installers who

are Gas Safe registered.

Warning - Appliance should not be used if the glass in the door is

cracked, damaged or broken.

This product is not suitable for primary heating purposes.

200753_3TB 2

Contents

Introduction 3

Packing List 3

Specification 4

Dimensions 4

Hearth Requirements 5

Chimney Requirements 6

Assembly

Burner Installation 7

Mica Board Installation 8

Fitting the Decorative Log Retainer 9

Connecting the TTB Sensor Manual Operated Stove 9

Connecting the TTB Sensor Remote Control Operated Stove 10

Positioning the logs 11 - 18

Gas Connection & Pressure Testing 19

Spillage Testing 20

Maintenance 21

Operating the Stove Manual Control Version 22

Operating the Stove Remote Control Version with Display 23 - 31

Cleaning the Stove / Curing the Paint 32

Trouble-shooting / Servicing 33 - 34

Commissioning Form 35

Guarantee 36

Energy Efficiency Rating 37 - 38

200753_3TB 3

Introduction

THANK YOU FOR PURCHASING A BROSELEY GAS STOVE

Broseley Fires Ltd, a family run company, was founded as an appliance and design

development company in 1975.

Since then we have built up an enviable reputation for the quality, reliability and fuel

efficiency of our stoves.

These instructions have been carefully prepared to guide the installer and end-user

through the relevant methods and standards for installation of your new Gas Stove.

Correctly installed and operated, your stove will give you many years of warmth and

reliability. Therefore, we would suggest that you read the whole instruction manual prior

to handing it to your installer. That way you will have a clearer picture of what is involved.

It is required by law that the complete assembly, installation and commissioning of gas

stoves is carried out by a professionally qualified and accredited gas fitter listed on the

“Gas Safe” register.

THE INSTALLATION MUST BE IN ACCORDANCE WITH THE ‘GAS SAFETY

INSTALLATION AND USE REGULATIONS’ IN CONJUNCTION WITH THESE

INSTRUCTIONS AND THE RELEVANT ‘BRITISH STANDARDS CODES OF

PRACTICE’ REQUIREMENTS AND THE RELEVANT ‘LOCAL AND NATIONAL

BUILDING REGULATIONS’. A COMMISSIONING CERTIFICATE MUST BE LEFT

WITH THE END CUSTOMER UPON FINAL COMPLETION AND THE

COMMISSIONING FORM COMPLETED IN THE BACK OF THESE INSTRUCTIONS.

Packing List

Stove Box Fibre Box (Packed outside Stove)

1 x Stove Body (with burner and Mica boards fitted) 1 x Main Ceramic Base

1 x Flue Spigot 8 x Loose Logs

3 x Flue Spigot Fixings (N.B. The two additional side logs

are only used on the Q7 version

1 x Instruction Manual and can be discarded)

Remote Control Version only

1x Remote Handset and batteries

Q5 Ceramic Layout Q7 Ceramic Layout

200753_3TB 4

Specification

Heat Input (Gross) 6.0kW

Gas Category I2H

Supply Pressure 20 mbar

Gas Rate 0.557 m3/hr

Injector Size 7 x 0.73mm (Q5)

Flue diameter 125mm (5”)

Country of destination GB, IE

Efficiency Class Class 1

Nominal Output 4.5kW

NOx 130 mg/kWh (GCV)

Please note this product is designed to only use natural gas G20.

Dimensions

Ignite CD1 Q5 - WEIGHT 61 Kg

Hereford CD2 Q5 –WEIGHT 56 Kg

Desire SD1 Q5 –WEIGHT 58 Kg

All dimensions are in millimetres.

All parts of this appliance become hot during normal use. All parts of the appliance

should be considered ‘working surfaces’.

Chimney closure plates are not supplied

The efficiency of this appliance has been tested to BS613 and a result of 83%

NET (74.7% GROSS). This efficiency value has been verified by Kiwa (0558). This

efficiency value can be used for SAP (Standard Assessment Procedure) for

energy rating of UK dwellings.

200753_3TB 5

Hearth Requirements

The appliance needs to be located onto a solid non-combustible hearth with a minimum

thickness of 12mm. The hearth must be capable of withstanding the weight of the

appliance.

NB Side measurements taken from the Lid of the stove (Dimension E on page 4):

Rear measurement taken from the dilution box

Ensure all minimum clearances to combustible materials are complied with as

below:

Hearth Protrusion (in front of the appliance) 50mm

Shelf Distance (above the stove) 300mm

The specified minimum clearances provide the minimum distance to combustible

and non-combustible materials. If the appliance is intended to be installed into a non-

combustible opening, the clearances to the sides and above can be reduced.

However it is recommended that the specific minimum clearances are maintained,

irrespective of the materials used in the construction of the opening. This has been

tested and approved to allow adequate air flow and access to the controls, as well as

allowing access for smoke tests and future maintenance of the flue and the

appliance.

The clearance to the rear of the appliance must always be a minimum of

50mm. Clearances to combustible materials cannot be reduced

Please note the gas supply connection to the appliance is to the right hand side

rear of the stove. The connection requires an 8mm-diameter semi-rigid pipe, not

more than 1 meter in length.

Additional Requirements

•Curtains should not be positioned above the appliance at a distance of less than

the minimum specified for shelves

•An additional guard is to be used to take account of the special hazards that exist

in nurseries and other places where there are young children or aged or infirm

persons present.

200753_3TB 6

Chimney Requirements

Please note Broseley Fires do not provide flue pipes, closure plates or any other

associated accessory.

Top or Rear Flue Outlet

The stove must be installed in accordance with current gas and buildings regulations

BS5871: Part1. The appliance can be installed in any adequate area suitable for solid

fuel fires and stoves. It can use a class 1, class 2 and pre-cast flue.

For pre-cast flue installations it is ESSENTIAL that a sealed connection is made into the

actual flue system (a void behind a closure plate is not permitted). Please refer to the

codes of best practice for further advice on pre-cast flues. Before you install the stove,

make sure the chimney flue outlet is correctly positioned to align with the flue outlet on

the stove and that the chimney is in good condition. If not, a chimney liner must be

installed or a suitable class II gas flue used. A draught is necessary to ensure the

products of combustion are fully evacuated.

It is recommended that the flue run is as straight as possible. The flue must have a

minimum vertical height of 3 metres to ensure adequate draught. You can have a

maximum of four bends in the run, each bend must not exceed 45° and an

additional metre of vertical flue should be provided for each bend. Ideally you

should have a minimum vertical section of 600mm before any bend immediately

off the top of the appliance, however it is permitted to use a 45° bend straight off

the appliance provided you have an adequate flue draft.

Prior to installation, the installer should ensure that the flue is free from obstruction and

any dampers must be fixed in a permanently open position. Ensure the chimney is not

closed and that it has been swept and subsequently smoke tested.

Make sure that rain, birds or any foreign body cannot get into the chimney to cause

damage or blockage. This problem can normally be overcome by fitting an approved gas

cowl. It is essential for the effective running of your stove that the chimney draws

properly to allow the products of combustion to escape.

VENTILATION (GB ONLY)

The gas stove is rated at less than 7kw and therefore does not normally require

additional ventilation in the room (BS5871 –part II).

Flue Spigot Connection

Attach the supplied 5” diameter spigot to the top or rear of the stove using the three

M6x40 bolts and washers provided. The blanking plate (supplied) must be fitted over the

remaining flue outlet using 3 off m6 Countersunk screws.

200753_3TB 7

Assembly - Burner Installation

The burner will come pre-fitted, however please ensure all components are present and

fitted as per the information below to ensure nothing has moved (or become damaged)

in transit. You will need a pozi drive screwdriver when fitting / replacing the gas burner.

1) Remove the stove body from its packaging and stand it in position.

2) To open the door, remove the handle by rotating it anti-clockwise until it clears the

thread. The handle acts like a nut on a thread and once removed will allow the door

to open fully.

3) Insert the burner end with the control knob first followed by the other end of the

burner locating the burner bracket onto the side fixing points.

4) Fasten the burner into position using two (2) M6x40 bolts and washers provided

5) The stove base plate can now be fitted. This plate rests on left & right brackets.

6) Next fit the 2 x Ceramic rods into the slots provided in the top burner brackets.

200753_3TB 8

Assembly –Mica Boards

As with the burner, the Mica boards will be pre-fitted into the stove. The information

below will assist with the removal / re-installation should they need to be removed for

maintenance purposes.

First fit the rear mica board as Now fit one of the side mica boards

shown above. ensuring that the board is snug

between the front of the stove

and the rear mica

Next rest the top mica board onto Finally fit the reaming side mica

the side board (this board will board and allow the top board to

need supporting whilst the final rest down onto it (the top board

side board is fitted. should now be supported by both

the side and rear mica boards)

Please note you will also need to remove the pilot shield from the pilot

before fitting the ceramics (this protects the pilot during transit).

200753_3TB 9

Fig 1

Assembly –Decorative Log Retainer

Using the 2 off M5 C/Sunk Bolts provided, locate the decorative trim behind the stove

opening as shown and secure in position.

Assembly - Fitting TTB sensor Manual Operated Stove

Connection to gas valve

Pilot Assembly

TTB Connections

With the burner installed, thread the 2 x TTB wires from the

pilot / thermocouple to the rear of the stove. Attach the two

spade connections to the TTB which is fitted to the bracket

shown in Fig 1. Attach the bracket to rear panel of the stove by

inserting the keyhole cut-outs over the existing screw heads

and drop down to final position. Tighten screws if required.

Ensure the white fibre is between the stove and bracket.

Thermo

Couple

200753_3TB 10

Assembly –Connecting the TTB Sensor Remote Controlled Stove

With the burner installed, thread the TTB connection cable through the rear of the

stove and mount to the rear stove panel as below.

Thermo

Couple

TTB

TTB fitted to rear of stove

Pilot and electrode connections

TTB wire into valve

NOTE:- Please ensure the TTB sensor is correctly seated down into the holder

and not pushed up. If the TTB touches the bracket in anyway it could cause the

sensor to short circuit and the valve will not work. It is also essential that the

TTB wire into the valve is not disturbed or removed, if this wire is not making a

good connection into the valve it will simulate an error and the valve will not

operate with the handset showing an ERROR code. The power source should

be disconnected prior to ANY servicing taking place. Never remove the TTB

sensor or burner without disconnecting the power source to the valve.

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