Broseley EVolution Montageanleitung

Endure Balanced Flue 1

Installation & Operating Instructions

ENDURE

BALANCED FLUE

ROOM SEALED GAS STOVE

PLEASE LEAVE THESE INSTRUCTIONS WITH THE END USER

Please note: Gas installations MUST only be carried out by installers who

are Gas Safe registered.

Warning - Appliance should not be used if the glass is cracked, damaged

or broken.

Endure Balanced Flue 2

Contents

Introduction 3

Packing List 3

Specification 4

Dimensions 5

Siting the Appliance 6-7

Hearth Requirements 8

Assembly

Preparation 9

Burner Bracket 10

Flue Pipe 11

Terminal Guard 12

Gas Supply Connection 12

Removing the Glass 13

Positioning the Ceramics 14-16

Attaching the Top Cover Plate 16

Fitting the Stove Body 17

Pressure Testing 18

Operating the Stove 19

Maintenance 20

Commissioning Form 21

Servicing Instructions 22-23

Guarantee 24

Endure Balanced Flue 3

Introduction

THANK YOU FOR PURCHASING A BROSELEY GAS STOVE

Broseley Fires Ltd, was founded as an appliance and design development company in

1975.

Since then we have built up an enviable reputation for the quality, reliability and fuel

efficiency of our stoves.

These instructions have been carefully prepared to guide the installer and end-user

through the relevant methods and standards for installation of your new Gas Stove.

Correctly installed and operated, your stove will give you many years of warmth and

reliability. Therefore, we would suggest that you read the whole instruction manual prior

to handing it to your installer. That way you will have a clearer picture of what is involved.

It is required by law that the complete assembly, installation and commissioning of gas

stoves is carried out by a professionally qualified and accredited gas fitter listed on the

“Gas Safe” register.

THE INSTALLATION MUST BE IN ACCORDANCE WITH THE ‘GAS SAFETY

INSTALLATION AND USE REGULATIONS’ IN CONJUNCTION WITH THESE

INSTRUCTIONS AND THE RELEVANT ‘BRITISH STANDARDS CODES OF

PRACTICE’ REQUIREMENTS AND THE RELEVANT ‘LOCAL AND NATIONAL

BUILDING REGULATIONS’. A COMMISSIONING CERTIFICATE MUST BE LEFT

WITH THE END CUSTOMER UPON FINAL COMPLETION AND THE

COMMISSIONING FORM COMPLETED IN THE BACK OF THESE INSTRUCTIONS.

Packing List

Burner Box Stove Box

1 x Burner Assembly 1 x Steel Stove Body

1 x Flue Pipe (including Terminal) 1 x Burner Bracket

1 x Pressure Test Elbow 1 x Banking Disc

1 x Wall Plate 1 x Transit Bracket

1 x Terminal Guard

1 x Ceramic Set (inside the Burner Assembly)

1 x Steel Top Cover

1 x Steel Fret

2 x Magnets (small)

1 x Cardboard Flue Template

6 x Self tapping screws

Please note the burner box will also contain additional magnets, dowels, fixings, tape

and wire which are not required for the Endure (these items are used when fitting the

product as its Inset variant the “Invictor”). These items may be discarded.

Chimney closure plates are not supplied

Endure Balanced Flue 4

Specification

Gay Type

Natural Gas

Inlet Pressure

20 Mbar +/- 1 mbat

Gas Connection

8mm Pipe

Injector

162

Pilot

PXX1313

Input High Rate (Gross)

4.2 kW (0.4m3/hr)

Input Low Rate (Gross)

2.9 kW (0.27m3/hr)

Battery Type (electronic Igniter)

Wall Depth (Max)

350mm

Minimum Flue Length (Excluding Terminal)

105mm

NOx Class

Class 3

Efficiency Class

Class 1

Please note this product is designed to only use natural gas G20.

The installation of this appliance must be in accordance with the relevant parts of the

LOCAL AND NATIONAL BUILDING REGULATIONS as issued by the department of the

Environment or BUILDINGSTTANDARD (Scotland Consolidation) REGULATIONS

issued by the Scottish Development Department

Installation of this appliance must only be undertaken by a Gas Safe registered

installer.

Endure Balanced Flue 5

Dimensions

All dimensions are in millimetres.

Endure Balanced Flue 6

Siting the Appliance

Regulatory requirements for flue terminal location

Key

Terminal Position

Minimum Distance

Directly below an opening, air brick, opening window etc

300mm

Above an opening, air brick, opening window etc

300mm

Horixontally to an opening, air brick, opening window etc

300mm

Below gutters, soil pipes or drains

300mm

Below eaves

300mm

Below balconies or car port roof

600mm

Grom a vertical drain pipe or soil pipe

300mm

H**

From an internal or external corner

600mm

Above ground, roof or balcony level

300mm

From a surface facing the terminal

600mm

From a terminal facing a terminal

600mm

From an opening in a car port (e.g. door, window) into dwelling

1200mm

Vertically from a terminal on the same wall

1500mm

Horizontally from a terminal on the same wall

300mm

* in addition, the terminal should not be nearer than 300mm to an opening in the building fabric

formed for the purpose of accomadating a built-in element such as a window frame or door frame.

** The reference to external corners does not apply to building protrusions not exceeding 450mm,

such as disused chimneys or external walls.

A terminal guard is supplied with this appliance. It is a requirement in England and Wales that this

guard is fitted where the flue terminal may come into contact with people near the building or be

susceptible to damage. In the republic of Ireland the installation must conform to the relevant

section of IS813 “Domestic Gas Installations”.

Endure Balanced Flue 7

Siting the Appliance

This appliance MUST only be installed against a non-combustible surface. Combustible

surfaces will require shielding in accordance with the necessary building regulations. The

information on this page provides details of the maximum and minimum flue length,

appliance clearances can be found on the next page.

Figure 2 above shows the maximum flue length of 370mm. If the wall thickness (inside

face of internal wall to the external face of the external wall) exceeds 350mm then the

installation cannot proceed.

Please note a 20mm clearance is required behind the appliance, this cannot be

reduced.

The minimum flue length is 105mm as shown right,

this dimension is worth noting when installing into

timber frame buildings. The bracket arms allow the

appliance to be further into the room (should your

wall thickness be less than 105mm) but please note

the 50mm hearth protrusion required in front of the

appliance.

A cardboard template is provided to assist with

marking out the flue position for drilling/cutting.

Endure Balanced Flue 8

Hearth Requirements

The appliance needs to be located onto a solid non-combustible hearth with a minimum

thickness of 12mm. The hearth must be capable of withstanding the weight of the

appliance.

NB Side measurements taken from the Lid of the stove (Dimension E on page 4):

Rear measurement taken from the dilution box

Clearances

Hearth Protrusion (in front of the Ash lip) 50mm

Shelf Distance (above the stove) 300mm

The specified minimum rear clearance (20mm) is to non-combustible material. Combustible

materials behind the appliance will need to be shielded (as per the shielding method laid

out in building regulations approved document J). This dimension cannot be reduced.

If the appliance is intended to be installed into a non-combustible opening, the clearances

to the sides and above can be reduced. However it is recommended that the specific

minimum clearances are maintained, irrespective of the materials used in the construction

of the opening. This has been tested and approved, to allow adequate air flow and access

to the controls, as well as allowing access for smoke tests and future maintenance of the

flue and the appliance. Clearances to combustible materials cannot be reduced

Additional Requirements

Curtains should not be positioned above the appliance at a distance of less than

the minimum specified for shelves

An additional guard is to be used to take account of the special hazards that exist

in nurseries and other places where there are young children or aged or infirm

persons present.

Preparing the Gas Supply

The gas supply can be prepared for a concealed fitting from the rear or sides (knock-out

panels on sides –see diagram on page 10). When using the side entry points please be

aware of the position of the stove body in order to prevent interference between the body

and gas supply pipe. In all installation conditions the gas connection should be provided

using 8mm (O/O) copper tubing. A gas soundness test should be performed to ensure

that all existing pipework in the property is sound.

Endure Balanced Flue 9

Assembly - Preparation

Start by un-packing the stove box, please note the stove body will be delivered

upside down on the pallet. Retain all packaging material until the installation is

fully commissioned.

1. Remove the transit bracket to enable the stove body to be removed from

the pallet. Remove the two front bolts (including nuts and washers) to

disconnect the burner bracket from the stove body, place the stove body

to one side.

Front Bolts

Transit Bracket

Endure Balanced Flue 10

Assembly –Burner Bracket

2. Next un-pack the burner box and carefully un-pack the

burner assembly.

3. Remove the four screws marked on the diagram

below, align the burner bracket with these four fixing

points and secure the burner bracket the the rear of

the burner assembly.

4. Slacken off the fixings on each of the four

bracket arms (two on each arm) to allow the

arms to slide. These arms will need to be

adjusted suit your installation.

5. Use the provided cardboard template to

help you mark the position for the flue.

Please note that timber frames buildings will

require a metal sleeve and a minimum

25mm air gap between the outside diameter

of the flue pipe and the metal sleeve.

Openings for gas supply pipe

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