Burkert 2100 series Bedienungsanleitung

Type 2100

2/2 and 2/3-way angle seat valve

2/2- und 2/3-Wege-Schrägsitzventil

Quickstart

2/2- ja 2/3-tie-vinoistukkaventtiili

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Tekniset muutokset mahdollisia.

Operating Instructions 2002/05_EN_DE_FI_00810247 / Original DE

Type 2100

Contents

english 3

CONTENTS

1 About these instructions........................................................ 4

1.1 Symbols .........................................................................4

1.2 Definition of terms..........................................................4

2 Intended use........................................................................... 5

3 Basic safety instructions ....................................................... 6

4 General information ............................................................... 8

4.1 Contact address.............................................................8

4.2 Warranty.........................................................................8

4.3 Information on the Internet............................................. 8

5 Technical data........................................................................ 8

5.1 Conformity .....................................................................8

5.2 Standards.......................................................................8

5.3 Type label.......................................................................9

5.4 Operating conditions...................................................... 9

5.5 Mechanical data...........................................................11

6 Installation ............................................................................ 11

6.1 Safety instructions installation .....................................11

6.2 Preparatory work..........................................................12

6.3 Installing valve body .....................................................12

6.4 Installing devices with welded connection ...................13

6.5 Installing control unit ....................................................14

6.6 Turning actuator ...........................................................15

6.7 Connecting device pneumatically.................................16

7 Start-up ..................................................................................17

7.1 Set middle position on 3-position actuator ..................17

8 Deinstallation .........................................................................19

9 Transportation, storage, disposal.........................................19

Type 2100

About these instructions

english

1 ABOUT THESE

INSTRUCTIONS

The Quickstart contains extremely important information on the

device.

Keep these instructions ready to hand at the operation site.

Important safety information!

▶Carefully read these instructions.

▶Observe in particular the safety instructions, intended use and

operating conditions.

▶Persons, who work on the device, must read and understand

these instructions.

The operating instructions can be found on the Internet at:

http://www.buerkert.de

1.1 Symbols

DANGER!

Warns of an immediate danger.

▶Failure to observe the warning will result in fatal or serious in-

juries.

WARNING!

Warns of a potentially dangerous situation.

▶Failure to observe the warning may result in serious or fatal in-

juries.

CAUTION!

Warns of a possible danger.

▶Failure to observe the warning may result in moderate or

minor injuries.

ATTENTION!

Warns of damage to property.

▶Failure to observe the warning may result in damage to the

device or system.

Indicates important additional information, tips and recom-

mendations.

Refers to information in these instructions or in other doc-

umentation.

Designates an instruction for risk prevention.

Designates a procedure which you must carry out.

Indicates a result.

1.2 Definition of terms

In these instructions the term "device" denotes the following

device types:

Type 2100

Intended use

english 5

Angle seat valve Type 2100

The abbreviation “Ex” used in these instructions always stands

for “potentially explosive atmosphere”.

The term “büS” (Bürkert system bus) used in this manual refers to

the communication bus developed by Bürkert, based on the

CANopen protocol.

2 INTENDED USE

The angle seat valve Type 2100 is designed to control the flow

rate of media. The permitted media are listed in the "Technical

data [}8]".

▶Use the device for its intended purpose only. Non-intended

use of the device may be dangerous to people, nearby equip-

ment and the environment.

▶Correct transportation, correct storage as well as correct in-

stallation, commissioning, operation and maintenance are es-

sential for reliable and problem-free operation.

▶When using the device, observe the permitted data, operating

conditions and application conditions. This information can be

found in the contractual documents, the operating instructions

and on the type label.

▶Use the device only in conjunction with third-party devices

and components recommended and authorized by Bürkert.

▶In potentially explosive atmospheres, only use devices ap-

proved for use in those areas. These devices are labeled with

a separate Ex type label. For such use, note the information

provided on the separate Ex type label and the additional ex-

plosion-related information or separate explosion-related op-

erating instructions.

▶Protect device from environmental influences (e.g. radiation,

air humidity, fumes). If you have any questions, contact your

Bürkert sales department.

Type 2100

Basic safety instructions

english

3 BASIC SAFETY

INSTRUCTIONS

These safety instructions do not take into account any unfore-

seen circumstances and events which occur during installation,

operation and maintenance.

The operator is responsible for observing the location-specific

safety regulations, also with reference to the personnel.

DANGER!

Risk of injury from high pressure and discharge of medium.

▶Before working on the device or system, switch off the pres-

sure. Vent or drain lines.

DANGER!

Electric shock due to installed electrical component.

▶Before working on the device or system, switch off the power

supply. Secure against reactivation.

▶Observe the applicable accident prevention and safety regula-

tions for electrical devices.

WARNING!

Risk of injury when opening the actuator.

The actuator contains a spring under tension. When the actuator

is opened, the spring will jump out and may cause injuries.

▶Do not open the actuator.

WARNING!

Risk of injury due to moving parts.

▶Do not reach into openings in the device.

▶Operate 3-position actuator with transparent cap only.

WARNING!

Danger of burns and risk of fire.

Quickly switching actuators or hot medium may cause the sur-

face of the device to become hot.

▶Only touch the device while wearing protective gloves.

▶Keep the device away from highly flammable substances and

media.

WARNING!

Danger due to loud noises.

Depending on the usage conditions, the device may generate

loud noises. Detailed information on the probability of loud

noises is available from the respective sales department.

▶Wear hearing protection when in the vicinity of the device.

WARNING!

Discharge of medium if packing gland worn.

▶If media are hazardous, safeguard the environment around the

discharge point.

Type 2100

Basic safety instructions

english 7

To prevent injuries, observe the following:

▶Secure device or plant to prevent unintentional activation.

▶Only trained technicians may perform installation and main-

tenance work.

▶Perform installation and maintenance with suitable tools only.

▶Heavy equipment must only be transported, assembled, in-

stalled or dismantled with the help of a second person as ap-

propriate and using suitable apparatus.

▶Following interruption of the process, ensure that the process

is restarted in a controlled manner.

Observe sequence:

1. Apply electrical or pneumatic supply.

2. Charge with medium.

▶Do not make any changes to the device and do not subject it

to mechanical stress.

▶Feed only those media, which are listed in the chapter "Tech-

nical data", into the medium ports.

▶Operate the device only in perfect state and in consideration

of the operating instructions.

▶For applications planning and operation of the device, ob-

serve the plant-specific safety regulations.

▶Observe the general rules of technology.

▶The plant owner is responsible for the safe operation and

handling of the plant.

To protect the environment, observe the following:

▶The pilot exhaust air of the device may be contaminated by

lubricants.

Type 2100

General information

english

4 GENERAL INFORMATION

4.1 Contact address

Germany

Bürkert Fluid Control Systems

Sales Center

Christian-Bürkert-Str. 13−17

D-74653 Ingelfingen

Phone: + 49 (0) 7940 - 10 91 111

Fax: + 49 (0) 7940 - 10 91 448

E-mail: [email protected]

International

The contact addresses can be found on the back pages of the

printed Quickstart. Also on the Internet at: http://www.burkert.com

4.2 Warranty

A precondition for the warranty is that the device is used as inten-

ded in consideration of the specified usage conditions.

4.3 Information on the Internet

Operating instructions and data sheets for the Bürkert products

can be found on the Internet at:

https://www.burkert.com/en

5 TECHNICAL DATA

5.1 Conformity

The device conforms to the EC directives as per the EC Declara-

tion of Conformity (if applicable).

5.2 Standards

The applied standards, which are used to demonstrate conform-

ity with the directives, are listed in the EU type examination certi-

ficate and/or the EU Declaration of Conformity (if applicable).

According to Pressure Equipment Directive observe the fol-

lowing operating conditions:

Nominal diameter port con-

nection

Maximum pressure for com-

pressible fluids of Group 1

(dangerous gases and vapours

according to Art. 3, No. 1.3,

letter a, first dash)

DN65 15 bar

Tab.1: Maximum pressure for compressible fluids of Group 1

Type 2100

Technical data

english 9

5.3 Type label

2100 A 32M PTFE VA Pilot 4.8-10bar

Tmed -10°C - +185°C

Flow 1

Pmed 8.5 bar

2 Da=42.4 s=2.0 Kv 27 W31MS

00188096

Identification for food contact

Type

Control function

Nominal diameter /

actuator size

Manufacture code

CE label

Permitted pilot

pressure

Permitted

medium

pressure

Body material

Seal material

Dimensions port

connection

Flow capacity

Permitted medium temperature

Flow direction

Order number of the device

Fig.1: Example of a type label

5.3.1 Designation of the actuator size

Actuator size [mm] Designation

ø50 D

ø70 M

ø90 N

ø130 P

Tab.2: Designation of the actuator size

5.4 Operating conditions

Degree of protection IP67 according to IEC 529 / DIN EN

60529

Flow media Water, alcohols, oils, fuels, hydraulic

fluids, saline solutions, lyes, organic

solvents, vapour, air, neutral gases

Control media Neutral gases, air

Sound pressure level <70dB(A)

The sound pressure level may be

higher depending on the usage condi-

tions

Type 2100

Technical data

english

5.4.1 Temperature ranges

Medium

Actuator size

[mm]

Actuator ma-

terial

Medium tem-

perature (for

PTFE seal)

[°C]1

Ambient tem-

perature2 [°C]

ø 50 PPS −10...+185 0...+603

0...+1004

ø 70

ø 90

ø 130

Tab.3: Temperature range of medium

Environment

Pilot air port Ambient temperature [°C]5

Push-in connector –10...+60

Threaded bushing –10...+100

Tab.4: Temperature range of environment

5.4.2 Pressure ranges

Actuator size [mm] Maximum pilot pressure [bar]

ø50 10

ø70 106

ø90 10

ø130 7

Tab.5: Maximum pilot pressure

Minimum control pressure when flow direction below seat

(Medium flow against valve closing direction)

Required minimum control pressure with control function A, 2-po-

sition actuator:

Actuator size [mm] ø50 ø70 ø90 ø130 ≤

DN50

ø130

DN65

Minimum control pres-

sure [bar]

5.2 4.8 5.0 5.0 5.6

Required minimum control pressure with control function A, 3-po-

sition actuator:

5.0 bar

1 For applications at Tmax > 130 °C a PEEK seal is recommended.

2 When using a pilot valve the maximum ambient temperature is +55 °C

3 Pilot air connector as push-in connector.

4 Control air connector as threaded bushing.

5 When using an attachment part, observe its temperature range.

6 The maximum permitted pilot pressure is limited to 7 bar for the following device variant: Actuator size ø70, seat size 50, flow direction above the seat

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