Burkert 2030 Bedienungsanleitung

Quickstart

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Type 2030, 2031, 2032, 2033, 2037

Piston operated diaphragm valve,

Actuator sizes 175 and 225 mm, Diameter DN65 - DN100

Kolbengesteuerte Membranventile,

Antriebsgrößen 175 und 225 mm, Nennweiten DN65 - DN100

Vannes à membrane commandée par piston,

Tailles d’actionneur 175 et 225 mm, Diamètre nominal DN65 - DN100

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modifications techniques.

Operating Instructions 2008/03_EU-ML_00810101 / Original DE

Quickstart

1 QUICKSTART ..................................................................................................3

2 SYMBOLS .........................................................................................................3

3 INTENDED USE .............................................................................................4

4 BASIC SAFETY INSTRUCTIONS ..........................................................4

5 CONTACT ADDRESSES ...........................................................................6

6 TECHNICAL DATA ........................................................................................6

7 INSTALLATION ........................................................................................................10

8 TRANSPORTATION, STORAGE, DISPOSAL ................................15

2 SYMBOLS

Warning to prevent death or serious injuries:

DANGER!

Warns of an immediate danger!

WARNING!

Warns of a potentially dangerous situation!

Warning to prevent moderate or minor injuries:

CAUTION!

Warns of a possible danger!

NOTE!

Warns of material damage!

Important tips and recommendations.

Refers to information in these operating instructions or in

other documentation.

▶Designates instructions for risk prevention.

→Designates a procedure which you must carry out.

1 QUICKSTART

The quickstart comprises important information.

▶Carefully read the quickstart and observe any safety information.

▶The quickstart must be available to every user.

▶The liability and warranty for types 2030, 2031, 2032, 2033 and

2037 do not apply if the quickstart instructions are not observed.

The quickstart illustrates the installation and commissioning of the

equipment with examples. A detailed description of the device can be

found in the operating instructions for types 2030, 2031, 2032, 2033

and 2037 on the internet at: www.burkert.com

If you have any queries, please contact your Bürkert sales

office.

english

Type 2030, 2031, 2032,

2033, 2037

Intended Use

3 INTENDED USE

Non-authorized use of the devices may be dangerous to

people, nearby equipment and the environment.

▶The diaphragm valves of Types 2030, 2031, 2032, 2033 and

2037 are designed for the control of contaminated, ultra-pure or

sterile media, as well as for abrasive or aggressive media (also

with higher viscosity).

▶The device is designed for the controlled flow of liquid and gas-

eous media.

▶The devices may be used only for media which do not attack

the body and seal materials (see type label). Information on the

resistance of materials to the media is available on the Internet at:

www.burkert.com → resistApp.

▶In potentially explosive atmospheres, only use devices that are

approved for this purpose. These devices are identified by a sepa-

rate Ex type label. Before use, note the information on the separate

Ex type label and the Ex additional instructions or the separate Ex

operating instructions.

▶During use observe the authorized data, the operating condi-

tions and conditions of use specified in the contract documents,

operating instructions and on the type label.

▶Protect device from damaging environmental influences (e.g.

radiation, humidity, steam, etc.). If anything is unclear, consult the

relevant sales office.

▶The device may be used only in conjunction with third-party

devices and components recommended and authorized by

Bürkert.

▶Correct transportation, correct storage and installation and care-

ful use and maintenance are essential for reliable and faultless

operation.

▶Use the device only as intended.

4 BASIC SAFETY INSTRUCTIONS

These safety instructions do not consider any contingencies or inci-

dents which occur during installation, operation and maintenance.

The operator is responsible for observing the location-specific safety

regulations, also with reference to the personnel.

Risk of injury from high pressure and discharge of medium.

▶Before working on the device or system, switch off the pressure.

Vent or drain lines.

Danger of bursting from overpressure.

▶Observe the specifications on the type label for maximal control

and medium pressure.

▶Observe permitted medium temperature.

Risk of injury from electric shock (when electrical component

installed).

▶Before reaching into the device or the equipment, switch off the

power supply and secure to prevent reactivation!

▶Observe applicable accident prevention and safety regulations

for electrical equipment!

Risk of injury from moving parts in the device!

▶Do not reach into openings.

english

Type 2030, 2031, 2032,

2033, 2037

Intended Use

Leaking medium when the diaphragm is worn.

▶Regularly check relief bore for leaking medium.

▶If medium is leaking out of the relief bore, change the diaphragm.

▶If the media is hazardous, protect the area surrounding the discharge

point against dangers.

Danger due to loud noises.

▶Depending on the operating conditions, the device may generate loud

noises. More detailed information on the likelihood of loud noises is

available from the relevant sales office.

▶Wear hearing protection when in the vicinity of the device.

Danger of burns and risk of fire.

Quickly switching actuators or hot medium may cause the surface

of the device to become hot.

▶Only touch the device while wearing protective gloves.

▶Keep the device away from highly flammable substances and

media.

General hazardous situations.

To prevent injury, ensure:

▶That the system cannot be activated unintentionally.

▶Only trained technicians may perform installation and mainte-

nance work.

▶Perform installation work and maintenance work using suitable

tools only.

▶Do not transport, install or remove heavy devices without the aid of a

second person and using suitable auxiliary equipment.

▶After an interruption, ensure that the process is restarted in a

controlled manner. Observe sequence.

1. Apply supply voltage.

2. Charge the device with medium.

▶The device may be operated only when in perfect condition and

in consideration of the operating instructions.

▶Observe the safety regulations specific to the plant for application

planning and operation of the device.

▶The plant operator is responsible for the safe operation and han-

dling of the plant.

▶Observe the general rules of technology.

▶The exhaust air may be contaminated with lubricants in the actuator.

To prevent damage to property of the device, ensure:

▶Supply the media connections only with those media which are

specified as flow media in the chapter entitled „6 Technical Data“.

▶Do not make any changes on the device and do not subject it to

mechanical stress.

english

Type 2030, 2031, 2032,

2033, 2037

Contact addresses

5 CONTACT ADDRESSES

Germany

Bürkert Fluid Control Systems

Sales Center

Christian-Bürkert-Str. 13-17

D-74653 Ingelfingen

Germany

Tel. + 49 (0) 7940 - 10 91 111

Fax + 49 (0) 7940 - 10 91 448

Email: [email protected]

International

Contact addresses can be found on the internet at: www.burkert.com

6 TECHNICAL DATA

6.1 Conformity

The types 2030, 2031, 2032, 2033 and 2037 are compliant with the

EC Directives according to the EC Declaration of Conformity.

6.2 Standards

The applied standards which are used to demonstrate compliance with

the EC Directives are listed in the EC type test certificate and/or the

EC Declaration of Conformity.

6.3 General technical data

Control medium: neutral gases, air

Flow media: Type 2030 contaminated, aggressive media;

Type 2031, 2032 and 2037 contaminated,

aggressive, ultrapure, sterile media and media

with higher viscosity

Installation position: any position, preferably with the actuator face

up;

tank bottom valve type 2033: actuator facing

downwards

Materials and connections see data sheet

english

Type 2030, 2031, 2032,

2033, 2037

Technical Data

6.4 Control functions (CF)

Closed by spring force in rest position

Opened by spring force in rest position

Actuating function via reciprocal pressurization

6.5 Type label

Type

Control function

Orifice (diaphragm size)

Body material

Identification number of the device

2030 A 65,0 EPDM PV

Made in Germany

00147838

W36LP

Pilot 4,5-6bar

FLNSCH Pmed 10bar

S/N 1060

Seal material

Port connection,

max. medium

pressure

Serial number

Pilot pressure

6.6 Labeling of forged steel valve body

Batch number

Company logo

Material

Nominal pressure

Production number

/ Serial number

Self-drain angle

Customer-specific

text (optional)

Orifice connection

and pipe dimensions XXXXXXXXXX

XX F

1.4435/316L(VS)

PN16/CWP150

XXXXXXXX/XXX

XXXXXX

XXXX

6.7 Labeling of the tube valve body (VP)

1.4435

316L(VP)

XXXXXXXX

XXXXXXXXXX

PN16 / CWP150

XXXXXXXX / XXX

XXXX / XXXXXX

Material HeatCompany logo

Nominal pressure

Orifice connection

and pipe dimensions

Self-drain angle /

Customer-specific text

(optional)

Production number /

Serial number

english

Type 2030, 2031, 2032,

2033, 2037

Technical Data

6.8 Operating conditions

WARNING!

Danger of bursting from overpressure!

If the device explodes, there is a risk of serious injuries, chemical

burns, scalding!

▶Do not exceed the maximum control and medium pressure.

Observe specifications on the type label!

▶Observe permitted ambient and media temperature.

Ambient temperature for actuators:

Material Actuator size ø Temperature

PA 175 mm / 225 mm -10 ... +50 °C

Medium temperature for body:

Body material Temperature

Stainless steel -10 ... +150 °C

PVC (see PT graph) -10 ... +60 °C

PVDF (see PT graph) -10 ... +120 °C

PP (see PT graph) -10 ... +80 °C

Medium temperature for diaphragms:

The indicated medium temperatures apply only to media

which do not corrode or swell the diaphragm materials.

The behavior of the medium with respect to the diaphragm

may be changed by the medium temperature.

The function properties, in particular the service life of the dia-

phragm, may deteriorate if the medium temperature increases.

Do not use the diaphragms as steam shut-off element.

Material Temperature Remarks

EPDM (AB) -10...+130 °C Steam sterilisation

up to +140 °C / 60 min

EPDM (AD) -10...+143 °C Steam sterilisation

up to +150 °C / 60 min

FKM (FF) 0...+130 °C No steam / dry heat

up to +150 °C / 60 min

PTFE (EA) -10...+130 °C Steam sterilisation

up to +140 °C / 60 min

Advanced

PTFE (EU)

-5...+143 °C Steam sterilisation

up to +150 °C / 60 min

Gylon (ER) -5...+130 °C Steam sterilisation

up to +140 °C / 60 min

Tab. 1: Medium temperature for diaphragms

english

Type 2030, 2031, 2032,

2033, 2037

Technical Data

Maximum permitted medium pressure:

Permitted medium pressure depending on the medium temperature

with plastic valve body:

DN 65 - 100

20 40 60 80 100 120 140

PVC

PVDF

Medium pressure [bar]

Medium temperature [°C]

Fig. 1: Graph of medium pressure / medium temperature

Permitted pilot pressure*:

Orifice DN

(Diaph-

ragm size)

Actuator size

ø [mm]

Min. pilot

pressure [bar]

Max. pilot

pressure [bar]

65, 80 175 2 6

80, 100 225 2 6

* Observe the permitted pressure range according to the

type label!

Pilot pressure for control function A:

Orifice DN

(Diaph-

ragm size)

Actuator size

ø [mm]

Pilot pressure [bar]

at medium pressure

0 bar maximum

65 175 64.5

80 175 65.0

80, 100 225 65.0

Tab. 2: Pilot pressure CFA

The required minimum pilot pressure pmin for control function B and I

depends on the medium pressure.

For the pressure graphs see operating instructions on the

Internet at: www.burkert.com

english

Type 2030, 2031, 2032,

2033, 2037

Installation

7 INSTALLATION

DANGER!

Risk of injury from high pressure in the equipment.

▶Before loosening the lines and valves, turn off the pressure and

vent the lines.

Risk of injury due to electrical shock.

▶Before reaching into the device or the equipment, switch off the

power supply and secure to prevent reactivation.

▶Observe applicable accident prevention and safety regulations for

electrical equipment.

WARNING!

Risk of injury from improper installation.

▶Installation may be carried out by authorized technicians only and

with the appropriate tools.

Risk of injury from unintentional activation of the system and an

uncontrolled restart.

▶Secure system from unintentional activation.

▶Following assembly, ensure a controlled restart.

CAUTION!

Risk of injury due to heavy devices!

▶During transport or during assembly, a heavy device may fall and

cause injury.

▶Do not transport, install or remove heavy devices without the aid of

a second person and using suitable auxiliary equipment.

▶Use appropriate tools.

7.1 Installation position 2/2-way valve

• The piston-controlled diaphragm valve can be installed in any installation

position, preferably with the actuator face up.

Installation for leakage detection

One of the bores in the diaphragm socket, for monitoring

leakage must be at the lowest point.

To ensure self-draining

It is the responsibility of the installer and operator to ensure

self-draining.

Self-draining must be considered during the installation:

• Inclination angle of the pipeline:

The inclination angle is the responsibility of the installer and

operator and should correspond to the inclination angle of the

pipeline.

For the pipeline, we recommend the inclination angle according to

the valid ASME BPE.

• Self-drainage-angle for valve body:

The self-drainage-angle (α) depends on the valve body size (diaphragm

size) and the inner diameter of the port connection (DN).

The self-drainage angle is specified as a value on forged steel valve

bodies (VS) and tube valve bodies (VP).

The marking on the port connection of valve bodies serves as an

orientation aid. The marking must point upwards.

The actual self-drainage-angle must be set with a suitable meas-

uring tool.

english

Type 2030, 2031, 2032,

2033, 2037

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