Burkert 2101 Bedienungsanleitung

Operating Instructions

Bedienungsanleitung

Manuel d‘utilisation

Type 2101

2/2 way globe valve

2/2-Wege-Geradsitzventil

Vanne à siège droit 2/2 voies

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modications techniques.

Operating Instructions 2112/13_EU-ML_00806076 / Original DE

1 OPERATING INSTRUCTIONS............................................... 4

1.1 Symbols....................................................................... 4

1.2 Denitionofterms/abbreviations ................................ 4

2 INTENDED USE .................................................................... 5

3 BASIC SAFETY INSTRUCTIONS.......................................... 5

4 GENERAL NOTES ................................................................. 7

4.1 Contact addresses ...................................................... 7

4.2 Warranty ...................................................................... 7

4.3 InformationontheInternet.......................................... 7

5 PRODUCT DESCRIPTION .................................................... 7

5.1 General description ..................................................... 7

5.2 Properties .................................................................... 7

5.3 Intendedareaofapplication........................................ 8

6 STRUCTURE AND FUNCTION ............................................. 8

6.1 Structure...................................................................... 8

6.2 Function....................................................................... 9

7 TECHNICAL DATA............................................................... 11

7.1 Conformity................................................................. 11

7.2 Standards .................................................................. 11

7.3 Type label .................................................................. 11

7.4 Operating conditions ................................................. 12

7.5 Generaltechnicaldata............................................... 16

8 INSTALLATION .................................................................... 17

8.1 Safetyinstructions..................................................... 17

8.2 Beforeinstallation...................................................... 18

8.3 Installation ................................................................. 19

8.4 Pneumatic connection............................................... 22

8.5 Start-up ..................................................................... 23

8.6 Disassembly .............................................................. 23

9 ELECTRICAL CONTROL UNIT ........................................... 23

10 MAINTENANCE, CLEANING .............................................. 24

10.1 Safetyinstructions..................................................... 24

10.2 Maintenance work ..................................................... 24

10.3 Replacing wearing parts............................................ 25

11 FAULTS................................................................................ 35

12 SPARE PARTS..................................................................... 36

12.1 Replacement part set ................................................ 36

12.2 Installation tools ........................................................ 38

13 TRANSPORT, STORAGE, PACKAGING ............................. 39

Contents

Type2101

English

Operating instructions

CAUTION!

Warns of a potential danger!

▶Failuretoobservetheseinstructionsmayresultinmoderate

or minor injuries.

NOTE!

Warns of damage!

▶Failuretoobservetheseinstructionsmayresultindamageto

thedeviceorthesystem.

Indicatesimportantadditionalinformation,tipsand

recommendations.

Referstoinformationintheseoperatinginstructionsorin

otherdocumentation.

▶Designates instructions to avoid a danger.

→Highlightsaprocedurewhichyoumustcarryout.

1.2 Denition of terms/abbreviations

Theterm"device"usedintheseinstructionsalwaysreferstothe

Type2101globevalve.

Intheseinstructions,theunitbarstandsforrelativepressure.

Theabsolutepressureisstatedseparatelyinbar(abs).

1 OPERATING INSTRUCTIONS

Theoperatinginstructionsdescribetheentirelifecycleofthedevice.

Keeptheseinstructionsinalocationwhichiseasilyaccessibleto

every user and make them available toevery newowner ofthe

device.

WARNING!

The operating instructions contain important safety

information!

Failure to observe these instructions may result in hazardous

situations.

▶Theoperatinginstructionsmustbereadandunderstood.

1.1 Symbols

DANGER!

Warns of an immediate danger!

▶Failuretoobservetheseinstructionswillresultindeathor

serious injuries.

WARNING!

Warns of a potentially hazardous situation!

▶Failuretoobservetheseinstructionsmayresultinserious

injuriesordeath.

Type2101

English

Intended use

2 INTENDED USE

Unauthorised use of the Type2101 globe valve may be dan-

gerous to people, nearby equipment and the environment.

▶Thedeviceisdesignedtocontroltheowofliquidand

gaseous media.

▶Inthepotentiallyexplosiveatmosphere,onlyusedevicesthat

areapprovedforthispurpose.Thesedevicesareidentiedby

aseparateExtypelabel.Beforeuse,notetheinformationon

theseparateExtypelabelandtheExadditionalinstructions

ortheseparateExoperatingInstructions.

▶Tousethedevice,observethepermitteddata,operatingcon-

ditionsandapplicationconditions.Thesespecicationscan

befoundinthecontractdocuments,theoperatinginstructions

andonthetypelabel.

▶Protect device from harmful environmental inuences (e.g.

radiation,airhumidity,fumes).Foranymattersrequiringclari-

cation,contacttherelevantsalesdepartment.

▶Usethedeviceonlyinconjunctionwiththird-partydevices

and components recommended or approved by Bürkert.

▶Prerequisitesforsafeandtrouble-freeoperationarecorrect

transport,correctstorageandinstallationaswellascareful

operation and maintenance.

▶The exhaust air can be contaminated by lubricants in the

actuator.

▶Onlyusethedeviceasintended.

3 BASIC SAFETY INSTRUCTIONS

Thesesafetyinstructionsdonottakeaccountofany

•contingencies or events which may occur during installation,

operationandmaintenanceofthedevices;

•localsafetyregulationsthatarewithintheoperator’sscopeofres-

ponsibility,includingthoserelatingtotheinstallationpersonnel.

DANGER!

Risk of injury due to high pressure in the system or device.

▶Beforeworkingonthesystemordevice,switchothepres-

sureandventilateoremptythelines.

Risk of injury due to electric shock (with installed electrical

components).

▶Beforeworkingonthedeviceorsystem,switchothe

power supply. Secure against reactivation.

▶Observetheapplicableaccidentpreventionandsafetyregu-

lationsforelectricaldevices.

WARNING!

Risk of injury when opening the actuator.

Theactuatorcontainsaspringundertension.Whentheactuatoris

opened,thespringwilljumpoutandmaycauseinjuries.

▶Donotopentheactuator.

Risk of injury due to moving parts in the device.

▶Donotreachintoopeningsinthedevice.

Type2101

English

Basic safety instructions

General hazardous situations.

Topreventinjuries,observethefollowing:

▶Secure device or system to prevent unintentional activation.

▶Onlytrainedtechniciansmayperforminstallationandmain-

tenance work.

▶Performinstallationworkandmaintenanceworkusingsuita-

ble tools only.

▶Followinginterruptionoftheprocess,ensurethatthe

processisrestartedinacontrolledmanner.Observethe

sequence:

1. Apply electrical or pneumatic supply.

2.Chargewithmedium.

▶Use the device only when it is in perfect condition and in

accordancewiththeoperatinginstructions.

▶Forapplicationsplanningandoperationofthedevice,observe

theplant-specicsafetyregulations.

▶The plant owner is responsible for the safe operation and

handlingoftheplant.

▶Observethegeneralrulesoftechnology.

Pleaseobservethefollowinginordertoprotectagainst

damagetothedevice:

▶Feedonlythosemedialistedinchapter„7Technicaldata“ into

themediumports.

▶Donotmakeanychangestothedeviceanddonotsubjectit

tomechanicalstress.

▶Transport,installanddismantleheavydeviceonlywiththeaidof

a second person and using suitable tools.

Danger due to loud noises.

▶Dependingontheusageconditions,thedevicemaygenerate

loudnoises.Detailedinformationontheprobabilityofloud

noisesisavailablefromtherespectivesalesdepartment.

▶Wearhearingprotectionwheninthevicinityofthedevice.

CAUTION!

Risk of burns or re from hot device surfaces due to pro-

longed operation.

▶Onlytouchthedevicewhenwearingprotectivegloves.

▶Keepthedeviceawayfromhighlyammablesubstancesand

media.

Discharge of medium if packing gland worn

▶Reliefboremustberegularlyinspectedforanymediumleakages.

▶Ifmediumisleakingfromthereliefbore,thepackingglandmust

bereplaced(seechapter"Maintenance").

▶Ifthemediumishazardous,securetheareaaroundtheleakage

to prevent risks.

Risk of injury due to bursting lines and device.

▶Becauseoftheriskofpressuresurge,valves with the ow

direction above the seat must not be used for uid media.

▶Observethetypeofowandtypeofmediumforoperating

thedevice.

Type2101

English

General notes

4 GENERAL NOTES

4.1 Contact addresses

Germany

Bürkert Fluid Control Systems

Sales Center

Christian-Bürkert-Str.13–17

D-74653Ingelngen

Tel.+49(0)7940-1091111

Fax+49(0)7940-1091448

E-mail:[email protected]

International

Thecontactaddressescanbefoundonthebackpagesofthe

printed operating instructions.

Theyarealsoavailableonlineat:country.burkert.com

4.2 Warranty

Apreconditionforthewarrantyisthatthedeviceisusedas

intendedinconsiderationofthespeciedoperatingconditions.

4.3 Information on the Internet

OperatinginstructionsanddatasheetsforType2101canbefound

onlineat:country.burkert.com

5 PRODUCT DESCRIPTION

5.1 General description

The2/2-wayglobevalveType2101issuitableforliquidandgaseous

media.Usingneutralgasesorair(controlmedia),it controlsthe

owofwater,alcohol,oil,fuel,hydraulicuid,salinesolution,lye,

organicsolventsandvapour(owmedia).

Onespecial characteristic of theglobe valvesis the screwed-in

seats,whichcanbeusedtoreducetheseatsize,inparticularfor

thecontrolvalve(Type2301).

Denition DN

DNreferstothenominaldiameteroftheseat,notthatof

theportconnection.

5.2 Properties

•Highsealtightnessduetoself-adjustingpackingglands

(spindlesealelement).

•Highseattightnessduetoswivelplate.

•Actuator can be seamlessly rotated by 360°.

•Maintenance-freeundernormalconditions.

5.2.1 Options

•Control unit

Dependingontherequirements,variouscontrolunitvariants

are available.

•Stroke limit

Limitofmaximumopening/owrateduetoadjustingscrew.

•Positionfeedbacksensor

Thedeviceisavailablewithmechanicallimitswitchesor

inductiveproximityswitches.

Type2101

English

Structure and function

5.2.2 Device variants

Theglobevalveisavailableforthefollowingactuatorsizes:

ø50mm,ø70mm,ø90mm,ø130mm.

5.2.3 Restrictions

WARNING!

Risk of injury from pressure surge!

Apressuresurgecouldcauselinesandthedevicetoburst.

Becauseoftheriskofpressuresurge,valves with the ow

direction above the seat must not be used for uid media.

▶Observethetypeofowandtypeofmediumforoperating

thedevice.

5.3 Intended area of application

Observethemaximumpressurerangeonthetypelabel!

•Forneutralgasesandliquidsupto25bar.

•Steamupto230°C.

•Hot water up to 200 °C.

•Aggressive media.

6 STRUCTURE AND FUNCTION

6.1 Structure

Theglobevalveconsistsofapneumaticallyactuatedpiston

actuator and a 2-way body.

Theactuatorismadefrompolyphenylenesulphide(PPS).The

proven,self-adjustingpackingglandguaranteesahighdegreeof

tightness.Thestainlesssteelvalvebodyaidsinowandfacili-

tateshighowrates.

Transparentcapwithposition

indicator

Actuator cover

Actuatorhousing

Globe body

Flow direction arrow or

digitsforindicatingtheow

direction

Image 1: Type2101globevalve,structureanddescription(1)

Type2101

English

Structure and function

ExhaustportforCFA,CFB

PilotairportforCFI

PilotairportforCFA,CFB,CFI

Actuator/bodyinterface

withwrenchat

Port connection

Reliefbore

Image2: Type2101globevalve,structureanddescription(2)

6.2 Function

Dependingonthevariant,thevalveseatisclosedinthedirection

oforagainstthemediumow.

Springforce(CFA)orpneumaticpilotpressure(CFBandCFI)

generatetheclosingforceontheswivelplate.Aspindlecon-

nectedtotheactuatorpistontransmitstheforce.

6.2.1 Control functions (CF)

WARNING!

For control functionI – risk of pilot pressure failure!

WithcontrolfunctionI,thecontrolunitandresetarepneumatic.

Nodenedpositionisreachedduringapressurefailure.

▶Toensurea controlledrestartofthe device, rstapplypilot

pressureandthenactivatethemedium.

Control functionA (CFA)

Closedbyspringforceinrestposition

1(P)

2(A)

Control functionB (CFB)

Openedbyspringforceinrestposition

1(P)

2(B)

Control functionI (CFI)

Actuatingfunctionviareciprocal

pressurisation.

1(P)

2(A)

Type2101

English

Structure and function

6.2.2 Flow direction below seat

Dependingonthevariant,thevalveisclosedagainstthemedium

oweitherwithspringforce(controlfunctionA,CFA)orpilot

pressure(controlfunctionBorI,CFBorCFI).

Asthemediumispresentundertheswivelplate,themedium

pressurecontributestotheopeningofthevalve.

WARNING!

Valve leak if there is too little minimum pilot pressure or high

medium pressure!

MinimumpilotpressureforCFBandCFIthatistoolow,or

failingtomeetthepermittedmediumpressure,cancausea

leakinthevalveseat.

▶Adheretominimumpilotpressure.

▶Donotexceedthemediumpressure.

▶Seechapter„7.4.2Pressureranges“.

Flow direction

1 2

Markingonthe

housing

CFA CFB/CFI

Image 3: Flowdirectionbelowseat

(idleon/o,closingagainstmedium)

6.2.3 Flow direction above the seat

Thevalveisclosedwiththemediumowviaspringforce(control

functionA,CFA).Becausethemediumpressureisabovethe

swivelplate,ithelpsthevalvecloseandalsocontributesto

sealingthevalveseat.

Thevalveopensviapilotpressure.

WARNING!

Risk of injury from pressure surge.

A pressure surge could cause lines and the device to burst.

Because of the risk of pressure surge, valves with the ow

direction above the seat must not be used for uid media.

▶Observethetypeofowandtypeofmediumforoperating

thedevice.

Inordertoensurecompleteopening,theminimumpilot

pressuremustbeused!

Flow direction

1 2

Markingonthe

housing

Image 4: Flowdirectionabovetheseat(idleo,closingwiththemedium)

Type2101

English

Andere Handbücher für 2101

Inhaltsverzeichnis

Andere Burkert Steuereinheit Handbücher

Burkert

Burkert 2300 Series Bedienungsanleitung

Burkert

Burkert 2100 series Bedienungsanleitung

Burkert

Burkert 5420 Bedienungsanleitung

Burkert

Burkert Type 2000 Bedienungsanleitung

Burkert

Burkert 2100 series Leitfaden

Burkert

Burkert AirLINE 8652 Bedienungsanleitung

Burkert

Burkert 6128 Bedienungsanleitung

Burkert

Burkert 8695 Bedienungsanleitung

Burkert

Burkert 2101 Bedienungsanleitung

Burkert

Burkert 8690 Bedienungsanleitung

Burkert

Burkert 2301 Series Bedienungsanleitung

Burkert

Burkert 2000 INOX Bedienungsanleitung

Burkert

Burkert 2702 Bedienungsanleitung

Burkert

Burkert 8695 Series Bedienungsanleitung

Burkert

Burkert 2030 Bedienungsanleitung

Burkert

Burkert 6038 Bedienungsanleitung

Burkert

Burkert 6516 Bedienungsanleitung

Burkert

Burkert 3323 Bedienungsanleitung

Burkert

Burkert Type 2000 Bedienungsanleitung

Burkert

Burkert 0131 Bedienungsanleitung

Burkert

Burkert 6026 Bedienungsanleitung

Burkert

Burkert Magnetventil 6013 Bedienungsanleitung

Burkert

Burkert 3280 Bedienungsanleitung

Burkert

Burkert 1094 Standard Bedienungsanleitung

Beliebte Steuereinheit Handbücher anderer Marken

Festo

Festo Compact Performance CP-FB6-E Stücklistenhandbuch

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Bedienungsanleitung

JS Automation

JS Automation MPC3034A Bedienungsanleitung

JAUDT

JAUDT SW GII 6406 Series Kurzanleitung

Spektrum

Spektrum Air Module System Bedienungsanleitung

BOC Edwards

BOC Edwards Q Series Bedienungsanleitung

KHADAS

KHADAS BT Magic Bedienungsanleitung

Etherma

Etherma eNEXHO-IL Bedienungsanleitung

PMFoundations

PMFoundations Attenuverter Bedienungsanleitung

GEA

GEA VARIVENT Bedienungsanleitung

Walther Systemtechnik

Walther Systemtechnik VMS-05 Bedienungsanleitung

Altronix

Altronix LINQ8PD Montageanleitung

Eaton

Eaton Powerware Series Bedienungsanleitung

WAGO

WAGO 750-407/040-000 Bedienungsanleitung

Sony

Sony CCU-590 Bedienungsanleitung

Graco

Graco 25D614 Bedienungsanleitung

Task Force Tips

Task Force Tips YE-RF-900 Programmierhandbuch

Shini

Shini SPV-U Series Bedienungsanleitung