Burkert 6027 Bedienungsanleitung

Operating Instructions

Type 6027

2/2-way solenoid valve

1 OPERATING INSTRUCTIONS

The operating instructions contain important information.

▶Read the operating instructions carefully and follow the safety instruc-

tions in particular, and also observe the operating conditions.

▶Operating instructions must be available to each user.

▶The liability and warranty for the device are void if the operating instruc-

tions are not followed.

1.1 Symbols

▶Designates an instruction to prevent risks.

→designates a procedure which you must carry out.

Warning of injuries:

DANGER!

Imminent danger. Serious or fatal injuries.

WARNING!

Potential danger. Serious or fatal injuries.

CAUTION!

Danger. Minor or moderately severe injuries.

Warns of damage to property:

NOTE!

2 INTENDED USE

Incorrect use of the solenoid valve Type 6027 can be dangerous to

people, nearby equipment and the environment.

▶The device is designed to control, shut o and meter neutral media

up to a viscosity of 21 mm2/s.

▶Provided the cable plug is connected and installed correctly, e.g.

Bürkert Type 2518, the device satises protection class IP65 in

accordance with DIN EN 60529 / IEC 60529.

▶Use according to the permitted data, operating conditions and

conditions of use specied in the contract documents and operating

instructions.

▶Correct transportation, correct storage and installation and care-

ful use and maintenance are essential for reliable and problem-free

operation.

▶Use the device only as intended.

2.1 Denition of term

In these operating instructions, the term “device” always refers to the

Type 6027.

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Risk of short-circuit/escape of media through leaking screw joints.

▶Ensure seals are seated correctly.

▶Carefully screw valve and connection lines together.

General hazardous situations.

To prevent injury, ensure that:

▶Do not make any internal or external changes. Ensure that the sys-

tem cannot be activated unintentionally.

▶Installation and repair work may be carried out by authorized tech-

nicians only and with the appropriate tools.

▶After an interruption in the power supply or pneumatic supply,

ensure that the process is restarted in a dened or controlled

manner.

▶Do not put any loads on the body.

▶For models with ATEX or UL approval follow the safety instructions

in the ATEX manual or on the respective supplementary sheet.

▶The general rules of technology apply to application planning and

operation of the device.

3 BASIC SAFETY INSTRUCTIONS

These safety instructions do not make allowance for any contingencies

and events which may arise during installation, operation and maintenance.

Danger – high pressure.

▶Before loosening the lines and valves, turn o the pressure and vent

the lines.

Risk of electric shock.

▶Before reaching into the system, switch o the power supply and

secure to prevent reactivation.

▶Observe applicable accident prevention and safety regulations for

electrical equipment.

Risk of burns/Risk of re if used continuously through hot device

surface.

▶Keep the device away from highly ammable substances and media

and do not touch with bare hands.

Risk of injury due to malfunction of valves with alternating current

(AC).

Sticking core causes coil to overheat, resulting in a malfunction.

▶Monitor process to ensure function is in perfect working order.

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3.1 Warranty

The warranty is only valid if the device is used as intended in accordance

with the specied application conditions.

3.2 Information on the internet

The operating instructions and data sheets for type 6027 can be found

on the internet at:

www.burkert.com Type 6027

4 TECHNICAL DATA

4.1 Operating conditions

The following values are indicated on the type label:

•Voltage (Tolerance ± 10 %) / Current type

•Coil power consumption (active power in W - at operating

temp.)

•Pressure range

•Body material: Brass (MS), Stainless steel (VA)

•Sealing material: EPDM, PTFE, FKM, PEEK, NBR

•Port connection

Circuit function 2/2-way valve:

A (NC) B (NO)

2(A)

1(P)

2(B)

1(P)

Protection class: IP65 in accordance with DIN EN 60529 / IEC

60529 with cable plug, e.g. Bürkert Type 2518

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4.2 Application conditions

Ambient temperature: max. +55 °C

Permitted medium temperature depending on coil material and sealing

material:

Variant Coil material Seal material Medium temperatur

Standard Epoxid

(NA38)

FKM (FF) –10…+140 °C

EPDM (AA) –30…+120 °C

NBR (BB) –10…+80 °C

PTFE + FKM (EP) –10…+140 °C

PTFE + EPDM (EA) –30…+120 °C

PTFE + PEEK (EP) –40…+180 °C

Hochdruck

MX31 & MX32

PEEK + FKM (TF) –10…+80 °C

PEEK + EPDM (TA) –30…+80 °C

PEEK + PEEK (TT) –40…+80 °C

AC07 PUR + FKM (PC) –10…+100 °C

AC10 / AC07 Polyamid alle –10…+100 °C

HINWEIS!

•Important note for WWB (NO) devices with alternating voltage:

Maximum medium temperature +100°C.

Permitted medium temperature and ambient temperature depending on

sealing material:

Temperatures for valves with UL/UR approval

seal material

Ambient temperature

EPDM (AA)

PTFE + EPDM (EA)

PTFE + FKM (EF)

PTFE + PEEK (EP)

FKM (FF)

–10...+55°C

Medium temperature

EPDM (AA) –30...+120°C

PTFE + EPDM (EA)

PTFE + FKM (EF) –10...+140°C

PTFE + PEEK (EP) –40...+140°C

FKM (FF) –10...+140°C

Operating duration: Unless otherwise indicated on the type label,

the solenoid system is suitable for continuous

operation

Important information for functional reliability during con-

tinuous operation: If standstill for a long period at least 1-2 acti-

vations per day are recommended.

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Medium: neutral gases and liquids which do not attack the

body material, the inner parts of the valves or the

sealing material. Check resistance in individual

cases (www.burkert.com)

4.3 Conformity

In accordance with the EC Declaration of conformity, Type 6027 is com-

pliant with the EC Directives.

4.4 Standards

The applied standards, which verify conformity with the EC Directives,

can be found on the EC-Type Examination Certicate and / or the EC

Declaration of Conformity.

4.5 Type label

Example:

Type

Circuit function

Orice

seal material

Body material

Id.-Number

Voltage, Frequency,

Power consumption

Port connection,

Operating pressure

6027 A 6,0 FKM MS

Made in Germany

00178308 W17MG

24 V 50 Hz 16 W

G1/4 P

N 0

- 6 bar

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5 INSTALLATION

5.1 Safety instructions

DANGER!

Risk of injury from high pressure in the equipment.

▶Before loosening the pipes and valves, turn o the pressure and

vent the lines.

Risk of injury due to electrical shock.

▶Before reaching into the device or the equipment, switch o the

power supply and secure to prevent reactivation.

▶Observe applicable accident prevention and safety regulations for

electrical equipment.

WARNING!

Risk of injury from improper installation.

▶Installation may be carried out by authorised technicians only and

with the appropriate tools.

Risk of injury from unintentional activation of the system and an

uncontrolled restart.

▶Secure system from unintentional activation.

▶Following assembly, ensure a controlled restart.

5.2 Before installation

Installation position: any, actuator preferably upwards.

Procedure:

→Check pipelines for dirt and clean.

→Install a dirt lter before the valve inlet (≤ 0.3 mm).

WARNING!

Medium leaking through damaged connections.

▶Do not damage sealing surfaces of the body connections during

installation.

Danger due to unsuitable screw connections.

▶At high pressures and temperatures ensure that the thread length

(load-bearing thread turns) is adequate for each pairing of materials.

NOTE!

Caution risk of breakage.

•Do not use the coil as a lever arm.

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5.3 Installation – body variant

Procedure:

→Hold the device with a open-end wrench on the body and screw into

the pipeline.

Valve body must not be installed under tension.

Sealing material must not get into the device.

→Observe direction of ow: from 1 →2 (from P → A),

or CF B from P →B.

5.4 Installation – ange variant

Procedure:

→Loosen nut and remove coil.

→Insert seal into body.

→Screw body onto connection plate.

→Install coil (see chapter „5.6“).

→Observe direction of ow:

from 1 →2 (from P → A),

or CF B from P →B.

5.5 Electrical connection of the cable plug

WARNING!

Risk of injury due to electrical shock.

▶Before reaching into the system, switch o the power supply and

secure to prevent reactivation.

▶Observe applicable accident prevention and safety regulations for

electrical equipment.

If the protective conductor is not connected, there is a risk of electric

shock.

▶Always connect protective conductor and check electrical

continuity.

Seal

50 – 60 Ncm

Approved cable plug,

e.g. Type 2518 or other suitable cable plug in

accordance with DIN EN 175301-803 Form A

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→Tighten cable plug (for permitted types see data sheet), observing

max. torque 50-60 Ncm.

→Check that seal is tted correctly.

→Connect protective conductor and check electrical continuity.

5.6 Installation of coil

WARNING!

Risk of escape of media.

When a sticking nut is loosened, medium may escape.

▶Do not tighten sticking nut any further.

Risk of injury due to electrical shock.

If the protective conductor contact between the coil and body is

missing, there is danger of electrical shock.

▶During installation insert the twist lock (plastic ring) into the body

journal. The plastic ring must not project over the octagonal nipple.

▶Check protective conductor contact after installing the coil.

Overheating, risk of re.

If the coil is connected without a pre-installed valve, the coil will

overheat and be destroyed.

▶Connect the coil with a pre-installed valve only.

Twist lock

(plastic ring)

Nut

O-Ring

4 x 90°

Observe tightening torque

„Tab. 1“!

Fig. 1: Installation of coil

Solenoid type Solenoid sizes Tightening torque [Nm]

AC19 (Standard) K (42mm), L (65mm) max. 15 Nm

AC10 5 (32mm), 6 (40mm) max. 5 Nm

AC07 2 (20mm) max. 2.8 Nm

Tab. 1: Tightening torques, solenoid mounting, solenoid types

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6 MAINTENANCE, TROUBLESHOOTING

6.1 Safety instructions

WARNING!

Risk of injury from improper maintenance.

▶Maintenance may be carried out by authorised technicians only and

with the appropriate tools.

Risk of injury from unintentional activation of the system and an

uncontrolled restart.

▶Secure system from unintentional activation.

▶Following maintenance, ensure a controlled restart.

6.2 Malfunctions

If malfunctions occur, check whether:

•the device has been installed according to the instructions,

•the electrical and uid connections are correct,

•the device is not damaged,

•all screws have been tightened,

•the voltage and pressure have been switched on,

•the pipelines are clean.

If the magnet is not attracting

Possible causes:

•Short circuit or coil interrupted,

•core or core area dirty.

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