Burkert 5406 Bedienungsanleitung

Bedienungsanleitung

Manuel d‘utilisation

Operating Instructions

Safety shut-off device

Sicherheitsabsperreinrichtung

Dispositif d‘arrêt de sécurité

TÜV certified according to DIN EN ISO 23553-1

TÜV-geprüft nach DIN EN ISO 23553-1

Contrôle TÜV selon DIN EN ISO 23553-1

Type 5406 / DN 6, DN 13, DN 20

Contents

1 Operating Instructions....................................................................... 2

2 Symbols............................................................................................ 3

3 Authorized Use ................................................................................. 3

4 Basic Safety Instructions................................................................... 4

5 Technical Data .................................................................................. 5

6 Installation............................................................................................7

7 Maintenance and Repairs.................................................................. 9

8 Malfunctions ................................................................................... 10

9 Spare Parts ..................................................................................... 11

10 Packaging, Transport, Storage, Disposal......................................... 11

1 OPERATING INSTRUCTIONS

The operating instructions describe the entire life cycle of the device. Keep

these instructions in a location which is easily accessible to every user

and make these instructions available to every new owner of the device.

The operating instructions contain important safety information!

Failure to observe these instructions may result in hazardous situations.

▶The operating instructions must be read and understood.

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3 AUTHORIZED USE

Non-intended use of the safety shut-o device Type 5406 may be a

hazard to people, nearby equipment and the environment.

▶The device, which controls the supply of heating oil to a burner, was

specically designed for furnaces.

▶Use according to the authorized data, operating and service condi-

tions specied in the contract documents and operating instructions.

These are described in the chapter on „Technical Data“.

▶Bürkert valves must not be used in combination with valves from

other manufacturers.

▶Correct transportation, storage and installation, and careful use and

maintenance are essential for reliable and faultless operation.

▶The valve 5406 may be used exclusively in the ow of a ring plant.

•The safety shut-o device is designed for heating oils DIN 51603 Part

1-6 with viscosity 1.6 - 76 cST. The use of other media is not permitted

without a prior agreement with the Bürkert sales oce.

2 SYMBOLS

In these instructions, the following symbols are used.

DANGER!

Warns of an immediate danger!

▶Failure to observe the warning may result in a fatal or serious injury.

WARNING!

Warns of a potentially dangerous situation!

▶Failure to observe the warning may result in a serious or fatal injury.

CAUTION!

Warns of a possible danger!

▶Failure to observe the warning may result in medium or minor injury.

NOTE!

Warns of damage to property!

Important tips and recommendations.

→designates a procedure which you must carry out.

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4 BASIC SAFETY INSTRUCTIONS

These safety instructions do not make allowance for any

•contingencies and events which may arise during the installation,

operation and maintenance of the devices.

•local safety regulations – the operator is responsible for observing

these regulations, also with reference to the installation personnel.

DANGER!

Danger – high pressure!

▶Before loosening the lines and valves, turn o the pressure and vent

the lines.

Risk of electric shock!

▶Before reaching into the system, switch o the power supply and

secure to prevent reactivation.

▶Observe applicable accident prevention and safety regulations for

electrical equipment!

Risk of burns due to hot surface of the device!

▶Do not touch the device with bare hands.

WARNING!

Risk of injury due to malfunction of valves with alternating current

(AC).

Sticking core causes coil to overheat, resulting in a malfunction.

▶Monitor process to ensure function is in perfect working order!

WARNING!

Risk of injury due to impaired function after external re.

▶After an external re, check the equipment and safety shut-o

device.

▶If there is visible damage, replace safety shut-o device!

WARNING!

Risk of short-circuit/escape of media through leaking screw joints.

▶Ensure seals are seated correctly!

▶Carefully screw together coil and device socket or valve and connec-

tion plate!

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General Hazardous Situations.

To prevent injuries:

▶Ensure that the system cannot be activated unintentionally.

▶Installation and maintenance work may only be carried out by autho-

rized technicians with the appropriate tools.

▶After an interruption in the power supply, ensure that the process is

restarted in a dened or controlled manner.

▶The device may be installed and operated only when in a perfect

condition and in consideration of the operating instructions for the

valve and furnace.

▶Do not put any loads on the valve (e.g. by placing objects on it or

standing on it).

▶Do not make any external modications to the valves. Do not paint

the body parts or screws.

▶The general rules of technology must be observed for application

planning and operation of the device.

Failure to observe this operating manual and its operating instruc-

tions as well as unauthorized tampering with the device release

us from any liability and also invalidate the warranty covering the

device and accessories!

5 TECHNICAL DATA

The following values are indicated on the type label:

•Ambient and medium temperature, voltage 1) (tolerance

±10%), kind of current, pressure

If used in combination with a return ow valve connected electrically in series, the

voltage value on the type label is half the respective mains voltage.

Materials

Housing: DN 6, DN 13: Brass

DN 20: Stainless steel

Seat seal: PTFE (E)

Housing seal: FKM (F)

Coil jacket: Epoxy

Media

Heating oils DIN 51603 Part 1-6 at a viscosity

1.6 ... 76 cST (other media by arrangement with the Bürkert sales oce)

Operating principle 2/2-way valve

A (NC)

Protection class: IP65 in accordance with EN 60529 with authorized

device socket in accordance with DIN 175301-803

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5.1 Type label

5.1.1 Standard type label

Housing material

Seal material

Orice

Id. Number

Voltage, Frequency, Output

Connecting thread, Nominal

pressure, Protection class

5406 NC 6,0 EF MS

XXXXXXX W1X LU

110-120V 50Hz 20W

00YYYYYYY

G 1/4 P

N 1

30 bar IP65

Operating principle

Type

Customer article number (optional)

Fig. 1: Location and description of the type label

5.1.2 Type label approval

(depending on version)

Permitted ambient temperature

Max. permitted medium temperature

T med. Max. 160°C

T Umg. -15°C bis 60°C

Reg.Nr. XXXXX

0036

Inspection body

Certication mark

Fig. 2: Location and description of the additional plate

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6 INSTALLATION

6.1 Safety instructions

DANGER!

Risk of injury from high pressure in the system!

▶Before loosening the lines and valves, turn o the pressure and

vent the lines.

Risk of injury due to electrical shock!

▶Before reaching into the system , switch o the power supply and

secure to prevent reactivation!

▶Observe applicable accident prevention and safety regulations for

electrical equipment!

WARNING!

Risk of injury from improper installation!

▶Installation may only be carried out by authorized technicians with

the appropriate tools!

Risk of injury from unintentional activation of the system and an

uncontrolled restart!

▶Secure system from unintentional activation.

▶Following assembly, ensure a controlled restart.

6.2 Before Installation

Installation position:

Installation can be in any position.

Preferably: Drive at the top.

→To ensure that the safety shut-o device functions reliably, check the

pipelines for dirt and clean if required.

Dirt lter:

•For orice DN 6: A dirt lter is installed in the valve inlet.

•For orices DN 13 and DN 20:

A dirt lter (≤ 500 μm) must be installed before the valve inlet

(see „Fig. 3“).

Fig. 3: Installation of the dirt lter

english

6.3 Installation

→Clean pipelines.

→Only use new seals.

→Hold the device with a suitable tool (open-end wrench) on the

housing and screw into the pipeline.

→Observe direction of ow:

From 1 → 2 (from P →A) or direction of arrow on the housing.

NOTE!

Caution risk of breakage!

•Do not use the coil as a lifting arm.

6.4 Connecting the device socket to the

power supply

WARNING!

Risk of injury due to electrical shock!

▶Before reaching into the system, switch o the electrical power

supply and secure to prevent reactivation!

▶Observe applicable accident prevention and safety regulations for

electrical equipment!

If the protective conductor contact between the coil and housing is

missing, there is danger of electrical shock!

▶Always connect protective conductor.

▶Check electrical continuity between coil and housing.

Seal

max. 1 Nm

Approved device socket

e.g. Type 2508 or similar

Fig. 4: Connecting the device socket to the power supply

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7 MAINTENANCE AND REPAIRS

7.1 Safety instructions

DANGER!

Risk of injury from high pressure in the equipment!

▶Before loosening the lines and valves, turn o the pressure and

vent the lines.

Risk of injury due to electrical shock!

▶Before reaching into the system , switch o the power supply and

secure to prevent reactivation!

▶Observe applicable accident prevention and safety regulations for

electrical equipment!

Risk of injury from improper repair work!

▶Maintenance may only be carried out by authorized technicians

with the appropriate tools!

Risk of injury from unintentional activation of the system and an

uncontrolled restart!

▶Secure system from unintentional activation.

▶Following maintenance, ensure a controlled restart.

7.2 Installation of coil

WARNING!

Escaping medium!

When a sticking nut is loosened, medium may escape.

▶Do not tighten sticking nut any further.

Electric shock!

If the protective conductor contact between the coil and housing is

missing, there is danger of electrical shock!

▶During installation insert the plastic ring (optional) into the housing

journal. The plastic ring must not project over the octagonal nipple.

▶Check protective conductor contact after installing the coil.

Overheating, risk of re!

Connection of the coil without pre-assembled valve will result in over-

heating and destroy the coil.

▶Connect the coil with pre-assembled valve only.

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Observe torque!

15 Nm

O-ring

Nut

Plastic ring

(optional)

Fig. 5: Coil installation

The rotational position of the coil on the valve housing is arbitrary.

8 MALFUNCTIONS

If malfunctions occur, check whether:

→the device has been installed according to the instructions (correct

direction of installation),

→the connection has been made properly,

→the device is not damaged,

→all screws have been tightened,

→the voltage and pressure have been switched on,

→the pipelines are clean.

If the magnet is not attracting

Possible causes:

•Short circuit or coil interrupted,

•Core or core area dirty.

After occurrence of an external re

•After an external re, check the equipment and safety shut-o device.

•If there is visible damage, replace safety shut-o device.

english

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