Burley Cub Bedienungsanleitung

Cub

Owner’sInstruction&SafetyManual

Contents

Section Page

Introduction 2

I. Hardware Bag Contents & Tool List 3

II. Attaching the Wheels 3

III. Installing the Tongue & Safety Flag 4

IV. Unfolding & Folding your Burley Cub 6

V. Using the Seat Harness 9

VI. Padded Seat & Shoulder Harness 12

VII. Hitching the Burley Cub to Your Bicycle 13

VIII. Trailer Maintenance and Care 14

IX. Safety Guidelines 16

X. Safety Checklists 21

XI. Parts List & Drawing 22

Warranty 24

Burley Cub Owner’s Instruction and Safety Manual

Congratulations!

You’ve just purchased a Burley® trailer,the leading choice of discriminating bicycle

trailer owners worldwide.Every effort has been made to ensure your purchase is of

top quality and proven design,ready to provide you with many years and thousands

of miles of happy,safe trailering.

IMPORTANT: Because some of the features and guidelines for

using the Burley Cub merit close attention, it is very important

that you familiarize yourself with the trailer by reading this

manual all the way through before use. If you have any ques-

tions, we encourage you to contact your Burley dealer.

Introduction

This manual is written sequentially to assist initial assembly.Your Burley Cub is

shipped 95% factory-assembled.You will need to mount the reﬂectors,install the

tongue and brake,attach the wheels,side panels,roll bar and safety ﬂag,and snap

the cover into place.Once you’ve read the safety guidelines,you’re ready to go.Initial

assembly should take 10-15 minutes.Subsequent setting up and folding can easily

be done in a couple of minutes,no tools required.

Before trailering,be sure you have a thorough understanding of the safety harness

and of trailer hitch operation.Practice folding and unfolding your trailer;it can easily

be done in less than a minute,no tools required.Check to see that the trailer wheels

and hitch are securely attached.We again request that you read this manual from

start to ﬁnish before use,referring to it as necessary in the future.

NOTE: Any reference to left or right is made in the direction of

travel, as if you were sitting in the child seat looking forward.

When Loaning or Selling Your Trailer

If you loan or sell your Burley Cub,supply the new user with this manual.They must

familiarize themselves with all sections—especially sections“IX.Safety Guidelines”

and“X.Safety Checklists”prior to use.It is essential that they understand the differ-

ences between riding a bicycle with a trailer and without one.It is also essential that

they understand correct wheel attachment,setup,folding,and use of the harness,

safety ﬂag,cover,and hitch.Always ensure that both adult and child are wearing

helmets.Never loan your trailer if it is in need of maintenance or repair.

Burley Cub Owner’s Instruction and Safety Manual

I. Hardware Bag Contents and Tool List

IMPORTANT: Please verify that you have received all of the

contents listed. Do not proceed with assembly if any parts are

missing; contact Burley immediately for replacement parts.

Hardware Bag Contents

(1) Cub Brake Assembly (1) Brake Hardware Bag

(3) #10 x 5/8 Philips pan bolts (3) #10 split washers

(3) #10 x 1”fender washers (1) 4 x 6 plastic bag

(1) 6 x 18 plastic bag

II. Attaching the Wheels

First,verify that the tires are inﬂated to 30-35 P.S.I. Next,tip the trailer frame on its

back end. If you are working on a rough or dirty surface,lay down a cloth or other

protective barrier to avoid damage to your trailer. With the quick-release lever in the

“OPEN”position,insert the wheel axle assembly COMPLETELY INTOTHE HOLLOW

TRAILER AXLE,MAKING SURETHAT THE HORIZONTAL SHAFT GOES ALL THEWAY

INTOTHE AXLE.

Quick-release

lever in unlocked

“open” position

Quick-release

lever in locked

“closed” position Wheel axle assembly inserts

into hollow trailer axle

Tool List

7/16”wrench Torque wrench Extension

7/16”socket Two no.2 Phillips screwdrivers

1/4”pin punch and hammer,or 1/4”drill bit and hand drill (see page 8)

Burley Cub Owner’s Instruction and Safety Manual

Once the wheels are fully seated in the hollow axle,

the quick-relase lever should be positioned so that it is

aimed to the rear of the trailer in the“CLOSED”position

(the lever is marked for OPEN or CLOSED positions).

The wheel quick-release/axle assembly comes pread-

justed from Burley.

NOTE: All wheels, including optional spoked alloy wheels, must

be mounted with the recessed side of the hub facing out-

ward.

Make sure wheels are held securely, with wheel shaft fully

inserted into the hollow axle. You should not be able to rock or

shift wheels. Improperly installed wheels can fall off, causing an

accident or serious injury.

With wheels mounted, both reﬂectors must face outward.

Check to see that both reﬂectors have been installed correctly.

Incorrectly installed reﬂectors can reduce visibility at night and

cause an accident or serious injury.

III. Installing the Tongue & Safety Flag

Installing the Tongue

The tongue attaches to the left side of the trailer. When installed,the tongue bends

to the right,which places the hitch near the center line of the trailer. Slide the

tongue through the two plastic tongue receptacles until the end of the

tongue is ﬂush with the back edge of the rear tongue receptacle.

Secure the tongue as follows:

1. Slide the retaining pin

in the rearward receptacle through

the hole provided in the tongue.

Burley Cub Owner’s Instruction and Safety Manual

2. Secure it and lock the pin by

rotating it toward the rear of the

trailer as shown in the drawing on

the right.

3. Slip the safety pin though the

forward hole in the tongue and

lock in place. Refer to the illustra

tion showing the locked position

of the safety pin. Firmly pull on the

tongue to ensure that it is secure.

Important: The tongue retaining pin is captured between

the tongue receptacle and the lip of the poly shell. It should

never be completely removed from the tongue receptacle.

Tongue retaining pin must be locked into place before using

trailer. If pin is not properly locked, trailer could separate from

bicycle, resulting in an accident or serious injury. Safety pin is a

backup for the retaining pin. Under no circumstances should the

trailer be towed with only the safety pin engaged.

Installing the Safety Flag

Insert the safety ﬂag pole through the loop of ½”webbing on the outside of the

trailer and into the ﬂag pocket at the bottom left hand corner of the trailer as shown

below. DO NOT USEYOURTRAILER WITHOUTTHE SAFETY FLAG IN PLACE.

Forward hole in tongue

Retaining Pin

Safety Pin

OPEN LOCKED

Burley Cub Owner’s Instruction and Safety Manual

IV. Unfolding & Folding Your Burley Cub

Unfolding your Burley Cub

Your Burley Cub is designed with a durable

polyethelyne bucket,lightweight alumi-

num frame with roll cage,and bright-col-

ored polyester software. Setting it up or

folding it down is accomplished in a few

easy steps as follows:

To unfold,rotate the front tube

upward and the rear tube back

until they meet on the two black

plastic saddles as shown at right.

Then rotate the two frame locks to

snap onto the rear tube as shown.

The frame locks should connect

adjacent to,and to the outside of

the two plastic saddles.

Check that the frame locks are properly engaged before using

trailer. Failure to do so can result in serious injury.

Installation and Use of the Cover

Your Big Screen 2-in-1 Cover is held in place by eight snaps at the rear,top,and two

sets in the front. Always use your cover to keep debris out (and toys inside) of the

trailer when it’s in use.

Frame locks

snapped into

closed position

onto rear tube.

Frame Lock

Burley Cub Owner’s Instruction and Safety Manual

InstallingtheCover

To install the cover,unfold it and

snap the top two snaps ﬁrst. Next,

pull the cover toward the back of

the trailer and snap the two rear

snaps. Finally,using the B-tabs in

front,pull the cover taut by snap-

ping the B-tabs over the edge of

the frame rails.

FoldingandStowingtheFrontWindow

Folding and stowing the front window is quick and easy. Begin by unzipping the

window. Next,fold the window in half toward the back of the trailer. Then roll the

window up toward the top of the trailer. Hold the window in place by inserting the

elastic straps into theVelcro holders on the top of the trailer.

UsingtheAdjustableSunscreen

Your Burley Cub is equipped with an adjust-

able sunscreen to keep your kids in the shade

during bright,sunny days. To move the

Adjustable Sunscreen,simply pull on the tabs

to move it up or down on the trailer as neces-

sary. If more visibility is required,pull the

sunscreen up in the middle. This is depicted

in the illustration at right.

Parking Brake Installation and Operation

The roll cage should be fully unfolded;remove the Big Screen 2-in-1 Cover;remove

the tongue,and leave the wheels in running position.

1. Put the trailer on its nose on the ﬂoor with the roll cage leaning against a wall

or table. If you are working on a rough or dirty surface,lay trailer on a cloth or

other protective barrier.

2. Facing the underside of the bucket,identify the rear-most row of six molded

depressions (see illustration on page 8). These depressions have 1/4”dimples

molded into their centers.

B-tabs

Adjustable

Sunscreen

Burley Cub Owner’s Instruction and Safety Manual

3. Use a 1/4”pin punch and a hammer to pop out three dimples - the ones in

depressions 1,3,and 6 (as numbered in the illustration on page 9). If you are

lacking a pin punch,use a 1/4”drill bit in a hand drill to drill out those dimples.

4. Clean the slugs and/or burrs from the resulting holes where they enter the

inside of the bucket.

5. Put a spring washer on a mounting screw,and put a fender washer on the screw.

These parts are found in the hardware bag.

6. Place the brass center post of the brake assembly in the number 3 depression

so that the black vinyl grip on the brake handle clears the rear of the bucket and

let the brake arms hang down. Hold the center post and screw in place with a

Phillips screwdriver.

7. Reach inside the bucket and thread the screw/spring washer/fender washer

stack through the punched hole and into the brake assembly center post. Don’t

tighten it yet.

8. Swing each of the two brake assembly arms into place in turn,so their posts

enter their respective depressions,and fasten them from the inside of the

bucket with the scew/springwasher/fender stacks.

9. Using two screwdrivers,one inside the bucket and one outside,tighten the

mounting screws ﬁrmly,until the spring washers are fully ﬂattened between the

mounting screw heads and fender washers.

10. Be careful to keep the left-most post from rotating as you tighten its mounting

screw so as not to distort the brake return spring.

123

456

Brake

Released

Brake

Engaged

Burley Cub Owner’s Instruction and Safety Manual

Your assembly of the Cub parking brake is complete. Now reattach the tongue and

you are ready to go!

Using the Parking Brake

Once installed,the parking brake is engaged by pushing the handle to the right,

which pushes the brake arms outward so that the tip of each brake engages the

inside of each tire. This can be done with your hand or foot. When disengaging the

brake,it may spring to the left,so exercise caution.

Folding Your Burley Cub

Folding your Burley Cub is basically the reverse of unfolding it. Familiarize yourself

with unfolding the trailer as outlined in section IV,on page 6. To fold your trailer:

1. Remove the safety ﬂag.

2. Remove the tongue by pulling out the safety pin and lock pin and reversing

the process described previously.

3. Remove the wheels and store them in a safe place with the handle.

4. Remove the cover and store in a safe place.

5. Unclip the safety clips at the top rear of the frame.

6. Push the rear part of the trailer forward and down while simultaneously

pushing the top of the trailer down.

We recommend reinserting the safety pins in their receptacles

for storage or transport to avoid snagging.

You can partially fold your Burley Cub as needed. Your options are to fold only the

top,remove only the tongue and hitch,remove the quick release wheels,or any

combination of the above. Do not operate your trailer in a partially folded condition.

V. Using the Seat Harness

Only passengers who are able to wear a helmet and sit

upright, unassisted should ride in a trailer. Adequate neck

strength is required to hold head upright while trailering. A

physician should evaluate anyone who is of questionable

developmental age for trailering.

Burley Cub Owner’s Instruction and Safety Manual

The straps and sliding buckles sewn to the backrest of the child seat are part

of a self-adjusting system that keeps the shoulder straps at the correct height

for children of various sizes.When you tighten the shoulder harness,the sliding

buckles allow the shoulder belts to come across the top of the child’s shoulders,

creating a snug ﬁt.In addition,the sliding buckles keep the straps from falling

off of the shoulders.

IMPORTANT: Always fasten and adjust the two buckles behind

the child seat when using the trailer.

Single Passenger: 1. Remove both shoulder harnesses from the

shoulder straps (see SectionVI for details

on removing the shoulder harness). Unclip

the Y-buckle if necessary. Store one of the

shoulder harnesses in a safe place. Leave

outboard shoulder straps dangling. Do not

unthread the straps from the ladder locks in

this step.

2. Remove the two center shoulder straps by

unthreading them from the ladder locks.

3. Trade the position of the shoulder straps

and re-insert the straps into the ladder locks

as shown in the illustration. The ﬂat parts of

the male portion of theY-buckle should face

toward the center.

4. Install one shoulder harness assembly in the

center position as shown

below.See SectionVI for details on installing

the shoulder harness.

5. Seat the child in the center of the seat.

6. Snap in the shoulder straps at theY-buckle.

Ensure that theY-buckle is adjusted so that it

is at the child’s sternum.

7. Ensure that the shoulder straps are adjusted

so that the child is comfortably kept from

moving too far forward in the seat.

8. Fasten and adjust lap belt so that it is snug.

Ladder Lock

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