Burley KAZOO Einrichtungshandbuch

Owner’s Instruction Manual

Trailercycles

piccolo

kazoo

Table of Contents

1. Box Contents and Required Tools

2. Burley Trailercycle Guide

3. Trailercycle Assembly

4. Trailercycle Rack Installation

5. Hitching the Trailercycle to Your Bicycle

6. Before You Ride

7. Safety Guidelines

8. Maintaining Your Burley

9. Warranty

Important

Before using your trailercycle, please familiarize yourself with this Burley manual.

For questions and additional information, please contact your authorized Burley

dealer or visit www.burley.com

Box Contents:

1 trailercycle frame, 1 towbar with hitch, 1 trailercycle rack, 1 handlebar, 1 ﬂag, 1 parts bag

Required Tools (not included):

4mm & 5mm hex keys, 10mm & 15mm wrenches

Burley Trailercycle Guide:

1. Trailercycle Frame

2. Frame Coupling

3. Towbar

4. Hitch

5. Trailercycle Rack

3 4

Trailercycle Assembly:

1. Insert tow bar into frame coupling and align so that detent engages in detent hole on frame

as shown above. Progressively tighten clamp bolts, alternating between bolts every 1-2 N·m

until both bolts are at 6-8 N·m (4-6 ft-lb).

2. Mount pedals (stamped R for right and L for left) to the corresponding crank arm and tighten.

Left pedal uses left hand threads (counter-clockwise to tighten).

3. Remove stem face plate, place handlebar into clamp and replace face plate.

Center handlebar and tighten face plate bolts to 4-5 N·m (3-3.7 ft-lb).

4. Insert ﬂag into ﬂagholder (inside left dropout).

Detent engaged

in frame hole

Trailercycle Rack Installation:

1. Attach bottom of rack to holes in bicycle dropouts using washers and socket head bolts provided.

2. Position top of rack parallel to the ground. WARNING: RACK MUST BE LEVEL. WHEN PULLING

A TRAILERCYCLE, A NON-LEVEL RACK CAN ADVERSELY AFFECT BICYCLE HANDLING,

RESULTING IN AN ACCIDENT OR SERIOUS INJURY.

3. Attach rack stays to rack and bicycle with provided washers and socket head bolts or use band

clamps to attach rack stays to seat stays.

4. If stays protrude above top of rack, excess length can be trimmed. To trim, mark stays, remove

from rack, cut with a hacksaw, then reinstall stays.

5. Tighten all fasteners to 4-5 N·m (3-3.7 ft-lb).

Hitching the Trailercycle to Your Bicycle:

1. Slide lever to retract safety pins.

2. Set hitch on rack as shown.

3. Ensure that lever rotates back to fully engage pins.

4. Push knob down to engage hitch bolt.

5. Fully tighten hitch bolt.

IMPORTANT: KNOB MUST BE TIGHTENED AND SAFETY PINS ENGAGED

BEFORE USE. DO NOT USE YOUR TRAILERCYCLE IF YOU ARE UNABLE TO

SECURELY TIGHTEN KNOB OR GET FULL ENGAGEMENT OF THE SAFETY PINS.

Before You Ride:

Check before each use:

• Child weighs less than 85 lbs (32kg).

• Adult lead cyclist weighs at least twice as much as child.

• Trailercycle rack is securely attached to bicycle.

• Trailercycle frame coupling bolts are fully tightened.

• Hitch pivots, knob, and safety pins are securely assembled.

• Hitch is tightly attached to rack and safety pins are fully engaged.

• Handlebars, seat, and wheel are secured.

• Trailercycle tire is inﬂated to recommended pressure on tire sidewall.

• Both riders are wearing helmets.

• Safety ﬂag and reﬂectors are in place.

• Bicycle is in good working order, especially brakes and tires.

• Trailercycle does not interfere with the braking, pedaling, or steering of the bicycle.

Check monthly:

• Inspect hitch for damage and loose fasteners.

• Inspect hitch pivots for smooth operation.

• Ensure hitch bolt and corresponding threads on the trailercycle rack are clean and

lubricated; keep lubricant clear of bike’s brake and rim surfaces.

• Ensure chain is clean and lubricated.

• Check and tighten all hardware on both trailercycle and trailercycle rack, especially

frame coupling bolts and rack mounting bolts.

• Inspect frame tubing and hardware for cracks, damage, or loose parts.

• Inspect tire for cracks or worn spots.

• Repair or replace any damaged or worn-out parts.

Contact your authorized Burley dealer for replacement of any damaged or worn-out parts.

Safety Guidelines:

• Trailercycle shall only be pulled by a responsible adult.

• Burley trailercycles are designed for children ages 4-10 with sufﬁcient coordination to pedal

and adequate strength to hold on to the handlebars tightly. If your child is physically or

mentally impaired, consult your physician as to whether your child can safely ride.

• Both riders must wear helmets.

• Adjust the seat and handlebar to the correct heights for each rider. Ensure that the minimum

insertion mark, or at least 2 1/2” (64mm), on the seat post remain inside the frame.

• Before your passenger gets on and off the trailercycle, come to a complete stop, straddle

your bicycle and hold it securely with the brakes engaged and both feet on the ground. Never

rely on a kickstand to secure the trailercycle.

• Practice with your child in an uncongested area. Pulling the trailercycle adds length and

weight to your bicycle; allow for ample time and distance to stop, start, and turn.

• Take short rides; stop frequently. Instruct your child to keep their feet on pedals and hands on

handlebars at all times.

• Recommended speed limits:

15mph (24km/h) on smooth, straight roads

5mph (8km/h) when turning or on uneven roads

• DO NOT exceed weight limit by attaching a rack, panniers, or other cargo to the trailercycle.

• DO NOT attach another trailer to the trailercycle.

• Keep the tire inﬂated to pressure recommended on the tire sidewall. Check pressure before

each use. Do not use higher-pressure or knobby tires. Be sure axle nuts are properly tightened.

• DO NOT use off-road.

• DO NOT use at night without proper lights on both cycles.

• Avoid rocks, curbs, hard braking, and sudden swerving.

It is recommended that a qualiﬁed bicycle mechanic does a safety check of the towing bicycle

before attaching the trailercycle.

It is recommended that a rearview mirror be used on the bicycle.

Always comply with local regulations when using the trailer on public roadways. Obey all local

requirements for lighting. The red reﬂector that came with the trailercycle must remain attached

and visible at all times. If you need to come to a stop for any reason, such as to check on your

child, to make adjustments, or to address a ﬂat tire, be sure to pull off of the road completely.

Use good judgement when deciding if weather, road, or trafﬁc conditions are safe to use a Burley.

Failure to comply with the instructions and safety guidelines in this manual could result in

serious injury or death of the passenger or rider.

Maintaining Your Burley:

• Inspect chain, chainring and rear cog(s); replace if worn.

• Clean and lubricate pivot points on derailleur (Piccolo only), wipe excess lubricant

to prevent dirt buildup.

• Inspect derailleur cable for fraying and replace as necessary (Piccolo only).

• Adjust shifting as necessary (Piccolo only).

• Ensure that chain is not loose (Kazoo only); tighten chain by moving hub

back if needed.

• Check wheel for trueness; inspect for cracks at spoke hole or sidewall.

Retrue or replace if necessary.

• Verify that bottom bracket spins smoothly and doesn’t exhibit any play; tighten ﬁxing

bolts for crank arms.

• Disassemble bearings in hitch and hub and repack with grease if needed.

• Repair or replace any worn-out parts.

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