Burley NOMAD RACK Bedienungsanleitung

OWNER’S INSTRUCTION

& SAFETY MANUAL

Contents

Introduction 2

I. Hardware Bag Contents & Tool List 3

II. Attaching the Wheels 3

III. Install Rear Reﬂectors 4

IV. Setting Up & Folding

Your Burley Nomad 5

V. Hitching Your Nomad to the Bicycle 10

VI. Trailer Maintenance and Care 12

VII. Safety Guidelines 13

VIII.Safety Checklists 17

IX. Parts Lists and Drawings 18

Warranty 20

Nomad

Burley Nomad Owner’s Instruction and Safety Manual

Congratulations!

You’ve just purchased a Burley®trailer,the leading choice of discriminating bicycle

trailer owners worldwide.Every effort has been made to ensure your purchase is of

top quality and proven design,ready to provide you with many years and thousands

of miles of happy,safe trailering.

IMPORTANT:Because some of the features and guidelines for using the Burley

Nomad merit close attention,it is very important that you familiarize yourself with

the trailer by reading this manual all the way through before use.If you have any

questions,we encourage you to contact your Burley dealer.

Introduction

This manual is written sequentially to assist initial assembly.Your Burley Nomad is

shipped 95% factory-assembled.You need only to mount the reﬂectors,install the

tongue,attach the wheels,side panels,roll bar and safety ﬂag,and snap the cover

into place.Once you’ve read the safety guidelines,you’re ready to go.Initial assembly

should take 10-15 minutes.Subsequent setting up and knockdown can easily be

done in a couple of minutes,no tools required.

Before trailering,be sure you have a thorough understanding of the safety harness

and of trailer hitch operation.Practice folding and unfolding your trailer;it can easily

be done quickly,no tools required.Check to see that the trailer wheels and hitch are

securely attached.We again request that you read this manual from start to ﬁnish

before use,refering to it as necessary in the future.

NOTE: Any reference to left or right is made in the direction of travel,

as if you were standing behind the trailer looking forward.

When Loaning or Selling Your Trailer

If you loan or sell your Burley Nomad,supply the new user with this manual.

They must familiarize themselves with all sections—especially sections“VII.

Safety Guidelines”and“VIII.Safety Checklists”prior to use.It is essential that they

understand the differences between riding a bicycle with a trailer and without one.It

is also essential that they understand correct wheel attachment,setup,knockdown,

safety ﬂag,cover,and hitch.Never loan your trailer if it is in need of maintenance or

repair.

Burley Nomad Owner’s Instruction and Safety Manual

I. Hardware Bag Contents and Tool List

IMPORTANT:Please verify that you have received all of the contents listed.Do not

proceed with assembly if any parts are missing;contact Burley immediately for

replacement parts.

Hardware Bag Contents

Rear reﬂectors:

(2) Reﬂector bracket

(2) Self-tapping Phillips screw,bracket

(2) Rear reﬂector,red

(2) Self-tapping slotted screw,reﬂector

Roll-bar hardware:

(2) Roll-bar knob

Envelope:

Burley Checklist

Warranty Card

BurleyNomadOwner’sInstruction&SafetyManual

NOTE: Alloy spoked wheels come with reﬂectors already installed.

II. Attaching the Wheels

First,verify that the tires are inﬂated to 30-35 P.S.I.Next,tip the trailer frame on its

back end.If you are working on a rough or dirty surface,lay down a cloth or other

protective barrier to avoid damage to your trailer.With the quick-release lever in the

"OPEN" position,insert the wheel axle assembly completely into the hollow trailer

axle,making sure that the horizontal shaft goes all the way into the axle.

NOTE: The spoked wheels install with the inset side of the hub facing

outward.

Tools Required:

Phillips screwdriver

Flat blade screwdriver

Quick-release lever

in unlocked “OPEN”

position

Quick-release lever

in locked “CLOSED”

position

Burley Nomad Owner’s Instruction and Safety Manual

Once the wheels are fully seated in the hollow axle,the quick-release laver should

be positioned so that it is aimed to the rear of the trailer in the“CLOSED”position

(the lever is marked for OPEN or CLOSED positions). The wheel quick-release/axle

assembly comes preadjusted from Burley.

Make sure wheels are held securely, with wheel shaft fully inserted

into the hollow axle. You should not be able to rock or shift wheels.

Improperly installed wheels can fall off, causing an accident or

serious injury.

With wheels mounted, both reﬂectors must face outward. Check to

see that both reﬂectors have been installed correctly. Incorrectly

installed reﬂectors can reduce visibility at night and cause an

accident or serious injury.

III. Install Rear Reﬂectors

In the hardware bag,you’ll ﬁnd the parts needed to install the rear reﬂectors:

(2) Reﬂector bracket

(2) Self-tapping Phillips screw,bracket

(2) Rear reﬂector,red

(2) Self-tapping slotted screw,reﬂector

Wheel axle assembly inserts into hollow trailer axle

Burley Nomad Owner’s Instruction and Safety Manual

IV. Setting Up and Folding Your Burley

Nomad

Setting up or folding your Burley Nomad is accomplished in a few easy steps

involving the side rails,the roll bar and cover,the tongue,and the safety ﬂag.

Install Side Rails

Ensure that all four of the plastic side-panel hold-downs (C-shaped) on the main

frame are ﬂipped to the outside of the Burley Nomad (see illustration).Slide each

side rail down over the 2" tall aluminum side rail guides at the front and rear of each

side of the main frame.

Take care that you put the proper side panel assembly on each side,each with the

trademark“Burley”facing outward. Next,snap each side-panel assembly into place

with the plastic side-panel hold-downs at the front and rear of each side as shown

on next page. The large end of the side rails face forward.

Correct Wrong

2.5”

The reﬂector brackets mount on the outside of

each side panel,2.5”up from the plastic connec-

tor on the side panel. The holes for the mounting

screws are covered by the fabric.

First,insert the screw into the reﬂector bracket and

drive the Phillips-head self-tapping screws through

the fabric into the holes provided to mount the

bracket.(Don’t worry;this won’t harm the fabric.)

Then mount the red reﬂectors onto the brack-

ets with the slotted-head,self-tapping reﬂector

mounting screws. The bracket should be mounted

as shown in the illustrations.

right

rear

Burley Nomad Owner’s Instruction and Safety Manual

All four side-panel hold-downs must be snapped in place before

using trailer. Otherwise side rails can shift or collapse resulting in loss

of cargo.

Side Rail

Side Panel Hold-Down

(Snapped in Place)

(Flipped Open)

Side Rail

Side Rail Guide

Side Panel Hold-Down

Side Rail

Side Rail Guide

Side Panel Hold-Down

(Flipped Open)

Side Rail

Side Panel Hold-Down

(Snapped in Place)

Burley Nomad Owner’s Instruction and Safety Manual

Install Tailgate and Splashguard

Snapthetailgateintoplaceasshownintheillustrationbelow.Startbyensuringthereis

sufﬁcientslackinthe1”webbingtoallowyoutoloopthewebbingoverthesidepanel

and lock it into place in the corresponding side release buckle sewn to the inside of

thesidepanel. Repeatfortheothersideofthetailgate. Inasimilarfashion,attachthe

frontsplashguardtothefrontsidepanels.Thetailgateandsplashguardareadjustable

toaccommodateanysizeoramountofcargoyouwishtocarryinyourNomad. Simply

tighten or loosen the 1”webbing as required. For normal cargo carrying modes,the

tailgate and splashguard should be adjusted so they are tight to minimize the entry

of water and dirt.

Splashguard

Tailgate

Burley Nomad Owner’s Instruction and Safety Manual

Install Roll Bar and Cover

1. Locate the two roll-bar knobs in the hardware bag,and the tonneau cover.

2. Lay the cover over the side rails so that it is right side out and oriented so the

end with“Burley”and“Nomad”is at the front of the trailer.

3. Next,slip one of the roll-bar knobs through one of the grommets on the cover.

Slide roll bar through the casing in the top of the mesh divider.

4. Align one end of the roll bar with its corresponding hole on the side rail. Thread

the roll-bar knob through one side rail,and tighten it into the roll bar (see illus-

tration below).

5. Similarly,thread the second roll-bar knob through the other grommet on the

cover,align the roll bar with the hole in the other side rail,and screw this roll-bar

knob into the roll bar.

6. Carefully check that both roll-bar knobs are screwed tightly into the roll bar.

CompletethecoverinstallationbypullingononeoftheB-tabsandloopingtherubber

O-ringonthetrailerframeasshownbelow. Finishthisforeachofthethreeremaining

B-tab/O-rings. Additionally, ensure that the cover extends over the top of each side

panel (see illustration below).

Roll Bar Knob

Cover Grommet

Side Rail Roll Bar

Cover

B-tab

Trailer Frame

Burley Nomad Owner’s Instruction and Safety Manual

Install Tongue

To facilitate tongue installation,tip your Burley Nomad frame onto its back end.If

you are working on a rough or dirty surface,lay down a cloth or other protective

barrier.Installing your Burley Nomad tongue involves four simple steps (see the

following illustrations):

1. Slide the tongue onto the pivot pin at the left front.

2. Remove the hairpin cotter and lock pin from the front tongue receptacle,rotate

the tongue up into place,and snap it into the two plastic tongue receptacles.

3. Secure the tongue by pushing the lock pin fully into the front tongue receptacle.

4. Rotate the lock pin and locate the hole in it which will be between the

receptacle and the trailer frame.Anchor the lock pin by inserting the hairpin

cotter all the way into the hole in the lock pin.

Never operate trailer without tongue lock pin and hairpin cotter

locked in place. Unlocked tongue can loosen or detach and

cause accident resulting in serious injury.

1. SlideTongue

onto Pivot Pin

2. RotateTongue into Place.

3. SecureTongue

with Lock Pin

4. Anchor Lock Pin

with Hairpin Cotter

5. Lock Pin and Hairpin

cotter Locked in Place

(viewed from underside).

Burley Nomad Owner’s Instruction and Safety Manual

Installing the Safety Flag

Insert the ﬂag into the webbing strip on the outside of the

left panel.

Folding Your Burley Nomad

Folding your Burley Nomad is basically the reverse of

setting it up.Familiarize yourself with setting up the trailer

as outlined in this section above.

To knock down your trailer:

1. Remove the safety ﬂag.

2. Remove the tongue by pulling out the hairpin cotter

and lock pin and reversing the process previously described.

3. Unscrew the roll bar knobs.Stow the roll bar and the cover in the bottom of the

Burley Nomad along with the tongue.Screw the Roll Bar Knobs back into the

Roll Bar for storage.

4. Release the four side-panel hold-downs.Remove the side-panel assemblies and

lay them between the wheels on top of the main frame.

5. Removewheels.

IMPORTANT: Read and study sections “V. Hitching the Burley Nomad

to Your Bicycle,” “VII. Safety Guidelines,” and “VIII. Safety Checklists”

before using your Burley Nomad.

V. Hitching Your Burley Nomad to the

Bicycle

The trailer hitch was designed to quickly and safely attach to virtually all types of

bicycles.It is inserted in front of the left rear dropout of your bicycle.

1. Loosen the knob on the eyebolt until the two arms are spread fully apart.

2. Slip the lower hitch arm under the chain stay (A) and the upper arm above the

seat stay (B).(See illustration next page.)

3. Wedge the hitch cone all the way back into the angle formed by the stays at the

wheel.Tighten the knob until the arms are ﬁrmly clamped against the stays.

4. Wrap the safety strap around the inside of the chain stay,over the hitch body,

and back to the D-ring at the end of the tongue.

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