Burley D'lite Bedienungsanleitung

Owner’s Instruction and Safety Manual

d’LITE™

LADY BUG™

SOLO™

ENCORE™

CUB™

BEE™

Table of Contents

Introduction Pg. 3

Hardware Bag Contents and Tool Lists Pg. 6

Unfolding Your Trailer Pg. 7

Mounting the Reﬂectors Pg. 8

Attaching the Wheels Pg. 9

Installing and Operating the Tongue Pg. 10

Attaching the Handle Pg. 12

Installing the Cub Parking Brake Pg. 13

Using the Parking Brake Pg. 14

Installing the Safety Flag Pg. 14

Installing the Cover Pg. 14

Using the Padded Seat, Shoulder Harness,

XII.Reclining Seat and Helmet Pocket Pg. 16-18

Hitching Your Burley to Your Bicycle Pg. 19

Maintenance and Storage Pg. 21

Parts Lists and Diagrams Pg. 22-27

Warranty Pg. 28

Congratulations!

Your Burley®trailer is the leading choice of discriminating bicycle trailer

owners worldwide. Every effort has been made to ensure your purchase is

of top quality and proven design, ready to provide you with many years and

miles of happy, safe trailering.

Because some of the features and guidelines for using

your Burley merit close attention, it is very important that you familiar-

ize yourself with the trailer by reading this entire manual before use. If

you have any questions, please contact your Authorized Burley Dealer or

check our website at www.burley.com.

IMPORTANT:

BURLEY TRAILER OWNER’S INSTRUCTION AND SAFETY MANUAL 3

Introduction

Your Burley is shipped 95% factory-assembled. You need only to mount the

reﬂectors, install the tongue, attach the wheels, handle, brake, and safety

ﬂag, and snap the cover into place. Once you’ve read the safety guidelines,

you’re ready to go. Initial assembly should take 10-15 minutes. Before

trailering, be sure you have a thorough understanding of the safety harness

and of trailer hitch operation. Practice folding and unfolding your trailer.

Make sure the trailer wheels and hitch are securely attached.

Any reference to left or right is made in the direction of travel,

as if you were sitting in the child seat looking forward.

NOTE:

Safety Guidelines

Bicycling with a trailer is different from bicycling without one, in ways which

aren’t always obvious. It is essential that you read and understand all of the

following safety guide lines—in addition to the warnings and instructions in

the following sections—prior to using your trailer. Contact your Authorized

Burley Dealer or Burley if any of these instructions are unclear.

Bicycling with a trailer, and bicycling in general, can be hazardous.

Failure to observe any of the safety guidelines in this manual

could result in accident and serious injury or death.

WARNING

Use a Well-Maintained Bicycle and Trailer

Use a bicycle which is in good working condition with good brakes. A fre-

quent safety check of your bicycle is essential. Inspect and maintain your

trailer as outlined in the “Safety Check Lists” of this manual. Have your

Authorized Burley Dealer maintain and inspect your bicycle and trailer if you

are not qualiﬁed to do so.

Loading Your Trailer

Do not overload the trailer. Maximum trailer load limit for children and/or

cargo is 100 lbs. (40 kg. in Europe). When placing children or cargo into the

trailer, keep the load centered or forward of the axle. Pack the load as low as

possible and make sure items cannot shift around. Loose, heavy objects can

injure passengers in event of a sudden stop or tip over.

4BURLEY TRAILER OWNER’S INSTRUCTION AND SAFETY MANUAL

Starting and Stopping

Because of the trailer’s additional weight, a bicycle pulling a trailer will be

slower to start and stop, and because of its length, requires more time to

cross streets or paths. Your entire vehicle is heavier and less responsive.

Think ahead and anticipate stops, turns and starts. Note that your trailer ex-

tends further out on the left; allow for this difference when turning, passing

pedestrians or approaching obstacles, such as posts on bike paths. Experi-

ment with a loaded trailer in an uncongested area to become familiar with

how your heavier, longer vehicle responds.

Prevent Trailer Tip Over

Like automobile and motorcycle trailers, bicycle trailers can tip over. Do not

pull your trailer over curbs or hit holes or other road obstructions. Instruct

children not to bounce or lean, which can cause a shift of weight. Do not

make high-speed turns or descents when pulling the trailer. Always corner

with caution at 5 mph or less, as the trailer cannot lean into a turn the way

a bicycle can. Do not travel faster than 15 mph—all road irregularities and

your slower reaction time are greatly magniﬁed.

Trailers can tip over, causing damage to trailer and serious injury to

cyclist or passengers. AVOID causes of tip over, especially:

WARNING

• Children leaning or bouncing

• Hitting potholes, curbs, other

road obstructions

• Taking turns too fast

• Sudden swerving

• Off-banked turns

• Improper wheel installation

• Improper tire inﬂation

No Motorized Vehicles

Never pull your Burley trailer with a motorized vehicle, as the increased ac-

celeration and speed could damage the trailer or cause it to tip over.

Always Use Your Cover

To protect your children from ﬂying debris, always use your cover. Never leave

children unattended in direct sunlight, as heat buildup in the trailer can

cause serious harm. Open or close the vinyl window and periodically check

to make sure your children are comfortable.

BURLEY TRAILER OWNER’S INSTRUCTION AND SAFETY MANUAL 5

Wear Helmets

Numerous studies have shown that head injury is the leading cause of bi-

cycling fatalities. Helmets prevent or reduce bicyclists’ head injuries; it is

essential that both cyclist and passengers use approved bicycling helmets

at all times.

Proper Wheels and Tires are Essential

Use only the factory-supplied wheels, and keep them properly maintained.

Inﬂate tires to 30–35 P.S.I. and check pressure before each use. Do not use

higher-pressure tires or knobbies. We recommend using only tires with street

tread.

Know Your Trailer Hitch

Clamp the hitch securely to the bicycle frame, and check for a tight attach-

ment each time you use the trailer. Refer to “Hitching Your Burley to Your

Bicycle” and “Maintenance and Storage” sections of this manual for proper

installation, use and maintenance of your hitch.

Use Your Flag

Always use the safety ﬂag—it will help make you more visible to motorists and

other cyclists.

Protect Your Children

Use the shoulder harness, lap belt, and child helmets on your children at

all times. Always fasten the seat belt so that each child is held securely. For

maximum stability and safety, seat a single child in the center of the trailer.

Periodically check placement of the shoulder straps, especially for sleeping

children. Make sure children cannot put a ﬁnger into the wheel spokes.

Observe Age and Height Restrictions

The trailer seat is intended only for children old enough to wear a helmet

and sit upright and alone. Adequate neck strength is required to hold his/her

head upright while trailering. A physician should evaluate anyone who is of

questionable developmental age for trailering. Never carry a child whose sit-

ting height (with helmet) is above the roll bar, because their chance of injury

is signiﬁcantly higher in the event of a tip over.

6BURLEY TRAILER OWNER’S INSTRUCTION AND SAFETY MANUAL

Hardware Bag Contents and Tool List

Hardware Bag Contents: Tools Required:

All: Warranty Card, Burley Owner’s

Instruction & Safety Manual

d’Lite™, Encore™, Solo™, Lady Bug™:

(2) red reﬂectors Phillips screwdriver

(2) clear reﬂectors

(2) reﬂector brackets

(4) hex head screws

(1) hitch

Bee™:

(2) red reﬂectors

(2) hex head reﬂector screws

(2) 1” plastic reﬂector brackets Phillips screwdriver

(1) hitch

Cub™:

(1) Cub Brake Assembly Two No. 2 Phillips screwdrivers

(3) #10 x 5/8 Phillips pan screws

(3) #10 spring washers

(3) #10 x 1” fender washers

(1) hitch

Note: European models have an additional light hardware bag.

Please verify that you have received all of the contents

listed. Do not proceed with assembly if any parts are missing; contact

Burley immediately for replacement parts.

IMPORTANT:

BURLEY TRAILER OWNER’S INSTRUCTION AND SAFETY MANUAL 7

Unfolding Your Burley Trailer

To unfold your trailer, rotate the front tube upward and the rear tube back

until they meet on the two plastic saddles. Then rotate the two frame locks

to snap onto the rear tube. The frame locks should connect adjacent to, and

to the outside of, the two plastic saddles.

d’Lite™, Encore™, Lady Bug

™

, Cub™– After the frame locks are locked in place,

attach the hooks on the seat sides to the D-rings by the windows inside the

trailer.

Solo™only – After the frame locks are locked in place, clip the female buckle

ends on the two seat side straps into the male buckle ends on the inside of

the frame.

Check that the frame locks are properly engaged before using the

trailer. Failure to do so can result in serious injury.

WARNING

Frame locks snapped

into closed position

onto rear tube.

Rear

Front

Seat clips attach

to the top of the

frame.

Seat clips

8BURLEY TRAILER OWNER’S INSTRUCTION AND SAFETY MANUAL

Mounting the Reﬂectors

Cub™: Factory-installed Bee™: Rear Reﬂectors Only

All other models:

FRONT: Clear front reﬂectors are mounted horizontally to both sides of the

trailer fabric front. “TOP” is marked on the reﬂector front. Locate the grom-

mets on the trailer fabric front, insert the screw into the reﬂector back through

the grommet, and tighten snugly. Repeat for the other side.

REAR: Red reﬂectors are mounted horizontally to both sides of the rear of the

main frame tube, with the reﬂectors extending out past the sides.

1. Snap the posts on the red reﬂectors into the openings in the reﬂector

brackets, and with the provided screw, screw the pieces together.

2. Loosen the black screw next to the clamp (A) on the reﬂector bracket.

Slide the bracket clamp onto the rear side section (B) of the main

frame tube. Make sure the reﬂector side marked TOP is to the top.

3. Tighten screw snugly, making sure reﬂector extends out past the trailer

side. Repeat for the other side.

Make sure both reﬂectors face outward. Incorrectly installed reﬂectors

can reduce visibility at night and cause an accident or serious injury.

WARNING

Mounts

horizontally

to frame

BURLEY TRAILER OWNER’S INSTRUCTION AND SAFETY MANUAL 9

Attaching the Wheels

First, verify that the tires are inﬂated to 30-35 P.S.I. Tip the trailer frame

onto its rear end. With the quick-release lever in the “OPEN” position, insert

the wheel axle assembly completely into the hollow trailer axle, making sure

that the horizontal shaft goes all the way into the axle. Tighten the thumb

nut, so that you feel resistance halfway though tightening the lever. Once the

wheel is fully seated in the hollow axle, position the quick-release lever so

that it is aimed to the rear of the trailer in the “CLOSED” position (the lever

is marked for OPEN or CLOSED positions). Repeat for the other wheel. Note:

wheels are not centered on the axle.

Make sure wheels are held securely, with wheel shaft fully inserted into

the hollow axle. You should not be able to rock or shift wheels. Improp-

erly installed wheels can fall off, causing an accident or serious injury.

WARNING

Quick-release

lever in unlocked

“Open” position

Quick-release

lever in locked

“Closed” position

10 BURLEY TRAILER OWNER’S INSTRUCTION AND SAFETY MANUAL

Installing and Operating the Tongue

d’Lite™, Encore™, Solo™, Lady Bug™

Tip the trailer onto its rear end. Slide the tongue through the LEFT front

tongue receptacle. Depress the safety button to allow it to slide back through

the rear tongue receptacle. Line up the rear hole on the tongue with the

hole in the rear tongue receptacle. Insert the pin through both holes. Once

inserted, rotate the pin’s spring clip to engage the pin underneath the tongue

receptacle. Always check to ensure the tongue is properly installed before

using your trailer.

Never operate the trailer without the tongue retaining pin locked in

place. An unlocked tongue can loosen or detach, and cause accident

resulting in serious injury.

WARNING

Cub™

Slide the tongue through the two plastic tongue receptacles on the LEFT side

of the trailer until the end of the tongue is ﬂush with the back edge of the

rear tongue receptacle.

Secure the tongue as follows:

1. Slide the retaining

pin in the rearward

receptacle through

the hole provided

in the tongue.

2. Secure it and lock

the pin by rotating it

toward the rear of the

trailer as shown.

3. Slip the retaining pin

though the forward hole

in the tongue and lock

in place. Refer to the

illustration showing the

locked position. Firmly

pull on the tongue to

ensure that it is secure.

Front Tongue

Mount

Rear Tongue

Mount

Button

Trailer Pin

Hole

Stroller Pin

Hole

Forward hole in tongue

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