CAME BX-78 Bedienungsanleitung

BX SERIES

INSTALLATION MANUAL

BX-74 / BX-78

AUTOMATION SYSTEMS FOR SLIDING GATES

4.1 Operator

This product is engineered and manufactured by CAME CANCELLI AUTOMATICI S.p.A. in compliance with current safety standards.

Guaranteed 24 months if not tampered with.

The operator is made of a cast aluminium part inside of which operates the irreversible, electromechanical gearmotor and an ABS

plastic lining which holds the electronic card and transformer

Important! Check that the command, safety equipment and accessories are CAME originals; this guarantees and make the installa-

tion easy to operate and maintain.

4 Description

2.1 Intended use

2 Conditions of use

The BX-74 motor is designed to operate residential sliding gates; while, the BX-78 may also be used in condominiums.

Do not install or use unless as otherwise shown in this manual.

3 Reference standards

2.2 Limitations to use

BX-74: max weight of the gate is 400 kg.

BX-78: max weight of the gate is 800 kg; for condominium use it is 600 kg.

The company CAME cancelli automatici is ISO 9001:2000 quality certified; it has also obtained the ISO 14001 environmental safe-

guarding certification. CAME engineers and manufactures all of its products in Italy.

This product complies with the following legislation: see declaration of compliance.

4.2 Technical features

BX-74 OPERATOR

Control panel power supply: 230V A.C. 50/60Hz

Operator power supply: 230V A.C. 50/60Hz

Draw max.: 2,6A

Power: 200W

Max Torque: 24 Nm

Reduction ratio: 1/33

Thrust: 300 N

Max speed: 10 m/min

Operative intermittence: 30%

Protection rating: IP54

Insulation class: I

Weight: 15 kg

Capacitor: 12 µF

Engine thermoprotection: 150° C #

#

BX-78 OPERATOR

Control panel power supply: 230V A.C. 50/60Hz

Operator power supply: 230V A.C. 50/60Hz

Draw max.: 2,4A

Power: 300W

Max Torque: 32 Nm

Reduction ratio: 1/33

Thrust: 800 N

Max speed: 10 m/min

Operative intermittence: 30%

Protection rating: IP54

Insulation class: I

Weight: 15 kg

Capacitor: 20 µF

Engine thermoprotection: 150° C

1 Legend of symbols

This symbol tells you to read the section with particular care.

This symbol tells you that the sections concern safety issues.

This symbol tells you what to say to the end-users.

“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS”

“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL OR QUALIFIED INSTALLERS”

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2- Manual code:

119BU56

119 B U 5 6 ver.

1.0

1.0 01/2008 © CAME cancelli automatici s.p.a. - The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.

ENGLISH

4.4 Dimensions

4.3 Description of parts

(mm)

5 Installation

Installation must be carried out by expert qualified personnel and in full compliance with current regulations.

5.1 Preliminary checks

Before installing, do the following:

• Make sure that the gate is stable, and that the castors are in good working order and properly greased.

• The ground rack must be well secured to the ground, entirely above the surface and free of any irregularities that may obstruct the

gate’s movement.

• The upper guide rails must not create any friction.

• Make sure that there is a closing and an opening endstops.

• Make sure that the operator is attached to a solid surface and protected from any impacts;

• Make sure you have a suitable omnipolar cut-off device with contacts more than 3 mm apart, and independent (sectioned off) power

supply;

• Check that any connections inside the container (that provide continuity to the safety circuit) are fitted with additional insulation

compared to other internal live parts;

• Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical

damage.

1 - Top cover

2 - Settings casing

3 - Control board support

4 - Endstop fins

5 - ZB74-78 electronic card

6 - Front cover to control panel

7 - Gearmotor release door

8 - Securing plate

9- Securing bolt

10- Securing screw plate

11- Nut

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3- Manual code:

119BU56

119 B U 5 6 ver.

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Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance

with the current standards and regulations. The following figure illustrates the minimum equipment needed by the installer.

N.B.: If the cable length differs from that specified in the table, then you must determine the proper cable diameter in the basis of

the actual power draw by the connected devices and depending on the standards specified in CEI EN 60204-1.

For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power

draw and distances. When connecting products that are not specified in this manual, please follow the documentation provided

with said products.

5.3 Cable list and minimum thickness

Connection Type of cable Length of cable 1 < 10 m Leng. cable 10 < 20 m Leng. cable 20 < 30 m

Control panel power supply 230V

FROR CEI

20-22

CEI EN

50267-2-1

3G x 1,5 mm23G x 2,5 mm23G x 4 mm2

Flashing light 2 x 0,5 mm22 x 1 mm22 x 1,5 mm2

Photocell transmitter 2 x 0,5 mm22 x 0.5 mm22 x 0,5 mm2

Photocell receiver 4 x 0,5 mm24 x 0,5 mm24 x 0,5 mm2

Accessories power supply 2 x 0,5 mm22 x 0,5 mm22 x 1 mm2

Safety and control devices 2 x 0,5 mm22 x 0,5 mm22 x 0,5 mm2

Antenna connection RG58 max. 10 m

5.2 Tools and materials

1) BX74-78 assembly

2) Rack

3) Reception Antenna

4) Flashing light

5) Keyswitch selector

6) Safety photocells

7) Electric cable junction box

8) Mechanical endstops

9) Guide rails

10) Endstop ﬁns

5.4 Standard installation

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4- Manual code:

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- Dig a pit to the side of the gate (see measurements from diagram).

Prepare the corrugated tubes you will need when making connections coming from the shunt pit.

N.B. the number of tubes depends on the type of system and the accessories you will hook up.

The following applications are only examples, as the space for installing the ratiomotor and accessories varies according to

obstructions. It is thus up to the system installer to select the most suitable solution.

Shunt pit

5.5 Securing the plate and installing the assembly

Conduits for electric

cables

-Prepare the securing plate, insert the bolts into the holes and lock them using the supplied nuts and washers. Extract the preformed

brackets using a screw driver or a set of pliers.

- Position the plate on top of the grid. Careful! The tubes need to pass through the apposite holes.

- Prepare a form box that is larger in size than the securing plate and insert it into the pit. The form box should jut 50mm above

ground level.

Insert an iron grid inside the from box to reinforce the concrete.

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- To position the plate in relation to the rack please see the measurements on the diagram.

Fill the form box with cement and wait for at least 24 hours for it to solidify.

- Remove the form box, ﬁll the pit around the cement block with soil.

- Unbolt the nuts and washers from the bolts. The securing plate must be clean, perfectly aligned and with the bolt threads completely

on the surface.

Insert the electric cables into the tubes until they exit about 400mm.

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119 B U 5 6 ver.

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- Remove the cover from the gearmotor by loosening the side bolts, perforate the cable shafts using a screwdriver or a pair of

scissors and position the gearmotor atop the plate. Careful! The electric cables must pass through the cable shafts.

- Lift the gearmotor from the securing plate by about 5 to 10mm by using the threaded steel-levelling feet to allow any later

adjustments between the pinion and the rack.

- The following illustrations for the securing the rack, are just examples of applications. It is up to the installer to choose the best

solution.

Releasing the gearmotor (see paragraph on manual release). Rest the rack on the gearmotor pinion.

Weld or secure the rack to the gate along its entire length.

To assemble the rack modules, use an excess piece of rack and place it under the joining point, then block it using two C-clamps.

Note: if a rack is already in place, then just adjust the pinion-to-rack distance.

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- Open and close the gate manually and register the pinion-to-rack distance using the threaded steel-levelling feet (for vertical

adjusting) and the slotted holes (horizontal adjusting). This prevents the weight of the gate from bearing on the operator.

Once adjustments are ﬁnished, secure the assembly using the nuts and washers.

Insert the cover after performing the adjustments and settings on the electronic card.

Levelling feet Slotted holes

Rack

Pinion

vertical adjusting horizontal adjusting

Rack

Pinion

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5.7 Manually releasing the gearmotor

- Insert the trilobed key into the lock, push it in and turn it clockwise ....

5.6 Mounting the endstop fins

Place the endstop ﬁns onto the rack and secure them using a 3 mm Allen wrench. Their positioning limits the gate run.

Note: the gate schould not slam against the mechanical stop, when opening or closing.

Mechanical stop

Trilobed key

Knob

..... open the small door and turn the release handle clockwise.

WARNING: opening the door will

disengage the motor (i.e. it will not

function).

To operate the motor the release mecha-

nism must be ﬁrmly fastened.

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6.1 General description

6 Control board

FUSE TABLE

To protect: fuse:

Control board (line) 5A-F

Accessories 1A-F

Command devices 630mA-F

TECHNICAL INFORMATION

Power supply 230V - 50/60 Hz

Maximum power allowed 200 W (BX74)

300 W (BX78)

Absorption at rest 2,6A (BX74)

2,4A (BX78)

Max power of 24V accessories 20 W

6.2 Main components

1 - Power supply terminals

2 - Line fuse

3 - Accessory fuse

4 - Card fuse

5 - Button for memorising the radio code

6 - Trimmer PAR.OP.: Partial opening adjustment

7 - Trimmer A.C.T.: Automatic closing time adjustment

8 - Function selector (4) DIP switch

9 - Function selector (10) DIP switch

10 - Socket for connecting the remote control’s

11 - Radio-code signalling LED indicator

12 - Accessories’ and command device’s terminals

••••••••

• • • • •• ••

1234

5678 910

1234

5 7 6 11

Orange

Blue

Violet

White

Red

Black

Use 230V A.C. to power the electronic card using the L-N

terminals, at a max 50/60Hz frequency.

Use 24V to power the command devices and accessories.

Careful! The accessories cannot exceed 20W of overall power.

The photocells may be set up for re- opening during closing (2-

C1), partial stop, total stop and obstacle detection when motor

is stopped.

Note: when a normally closed safety contact (i.e. 2-C1, 2-C3 or

1-2) is opened, the signalling LED starts to ﬂash (ref. point 11,

main components).

The optical reader inverts the gate’s direction of travel when it

detects and obstacle during its opening and/or closing move-

ment.

Warning: after 3 obstacle detections, the gate stops when in

opening-mode and excludes automatic-closing mode; to regain

movement press the command button or use the remote control.

All connections are protected by quick-fuses – see table.

The card handles the following functions:

- Automatic closing after an opening command;

- Warning light pre-ﬂashing;

- Obstacle detection when gate is still at any point;

The following command modes are possible:

- Opening/closing;

- Opening/closing in maintained action mode;

- partial opening;

- total stop.

Apposite trimmers regulate:

- The automatic closing’s running time;

- The partial opening;

Warning! Before acting on the machinery,cut off the main power

supply and disconnect any emergency batteries.

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10 - Manual code:

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