Cembre B1500A Bedienungsanleitung

BATTERY OPERATED HYDRAULIC

CRIMPING TOOL

B1500A B1500NA

ENGLISH OPERATION AND MAINTENANCE MANUAL

17 M 196 U

FIG. 2

FIG. 4

FIG. 3

semi-circular slotted "U" dies

"P" dies

AU150-C adapter

FIG. 1b

Makita battery

B1500NA

FIG. 1a

Metabo battery

B1500A

OPERATING BUTTON

PRESSURE RELEASE BUTTON

LED WORKLIGHT

OPENING HEAD PIN

OPENING HEAD

HANDLE

TOUCH BUTTON FOR MENU SELECTION

RING FOR SHOULDER STRAP

DISPLAY

BATTERY RELEASE

BATTERY

BATTERY ADAPTER

HANDLE

B1500A

B1500NA

FIG. 5

– Before using the tool, carefully read the instructions in this manual.

– When operating the tool, keep hands away from the danger zone.

– Do not operate when dies are not in place.

WARNING SYMBOLS

– User information applies in member states of the European Union

(Directives 2011/65/EU and 2012/19/EU).

Tool

– Never throw batteries into re or water.

– Always recycle the batteries.

– Do not discard batteries into domestic refuse or waste disposal.

Battery

B1500A B1500NA

Application range suitable for installing electrical compression connectors

for Copper conductors up to 800 mm

(1500 MCM) and

for Aluminum conductors up to 630 mm

(1250 MCM)

Type of accettable dies: accepts all“P” type dies commonly used in industry and

the semi-circular slotted dies (U-dies) common to most

12 ton tools and 14,6 ton Cembre tools

Rated crimping force

kN (US sh. ton)

136 (15.3)

Minimum crimping force

kN (US sh. ton)

134,3 (15.1)

Minimum operating pressure

bar (psi) 742 (10762)

Dimensions

(Fig. 8 page 14) mm (inches) 525 x 251 x102.5

(20.6 x 9.9 x 4)

543 x 251 x102.5

(21.4 x 9.9 x 4)

Weight with battery kg (lbs) 9,7 (21.3) 9,8 (21.6)

Motor V DC 18

Operating temperature °C (°F) -15 to +50 (+5 to +122)

Recommended oil ENI ARNICA ISO 32 or equivalents

Operating speed twin speed operation and automatic switching from a

rapid advancing speed of the ram to a slower,

more powerful crimping speed

Safety maximum pressure valve

Rechargeable battery type CB1840L MAKITA BL1850B

V / Ah (Wh) 18 / 4.0 / (72) 18 / 5.0 (90)

Weight kg (lbs) 0,66 (1.45) 0,6 (1.3)

Acoustic noise (1) dB L

66,9 (A) L

pCPeak

86,9 (C) L

74,9 (A)

Vibrations

(2)

m/s

0,398

Battery charger

Input

type

V / Hz

ASC30-36 MAKITA DC18RC

115 / 60 120 / 50 - 60

(1) Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u

LpA = weighted continuous acoustic pressure level equivalent.

LpCPeak = maximum value of the weighted acoustic displacement pressure at the work place.

LWA = acoustic power level emitted by the machine.

(2) Directive 2006/42/EC, annexe 1, point 2.2.1.1

Weighted root mean square in frequency of the acceleration the upper limbs are exposed to for each biodynamic

reference axis. Tests carried out in compliance with the indications contained in EN ISO 5349-1/2 Standard and under

operating conditions much more severe than those normally found.

1. GENERAL CHARACTERISTICS

WARNING

Do not use the tool for purposes other than those intended by Cembre.

The operator should concentrate on the work being performed and be careful to maintain

a balanced working position.

Before starting work on electrical equipment, please ensure that either there are no live

parts in the immediate working area or that precautions are taken for working near live

parts in accordance with EN50110-1.

Do not use this tool on or near energised conductors without proper personal protective

equipment. Failure to observe this warning could result in severe injury or death.

The tool is unsuitable for continuous use and should be allowed to cool down following

uninterrupted,successivecrimpingoperations;forinstance,havingexhaustedafullycharged

battery in one session, delay battery replacement for a few minutes.

Protect the tool from rain and moisture. Water will damage the tool and battery. Electro-

hydraulic tools should not be operated in pouring rain.

2. INSTRUCTIONS FOR USE

IMPORTANT: Never pressurise the tool without inserting the dies, this could cause damage

to the head and the ram.

The part reference includes the following:

Hydraulic crimping tool (B1500NA is tted with adapter to use Makita battery).

Li-Ion rechargeable battery (2 pcs) (model depends on the tool version).

Battery charger (model depends on the tool version).

Shoulder strap.

Metal carrying case.

USB cable (Ref. to § 6 page 13).

2.1) Preparation

The tool can be easily carried using either the main handle (13) or the shoulder strap attached to

the two rings (8) (Ref. to Fig. 8).

The main operating positions are: horizontal standing on its feet and vertical standing on its bat-

tery. In addition to the main handle (13) the lower handle (6) allows a safer and more balanced grip

when using two hands to hold the tool (Ref. to Fig. 4).

Beforestartinganywork,checkthebatterycharge(Ref.to§2.8)andrechargeifnecessary.

Refer to the manufacturer's instructions for the correct use of battery and battery charger.

To replace the battery, grip the tool as illustrated in the Figures 1a and 1b.

B1500A: grip the tool as illustrated in Fig 1a, press the release button (10) and push the battery

downward unlocking it.

B1500NA: position the tool as illustrated in Fig 1b, press the release button (10) and pull the bat-

tery unlocking it.

Insert a charged battery from the bottom by sliding it into the guides until it locks.

Thedisplayshowsthe operationalparametersofthetool;tocustomisethemproceedasdescribed

in § 2.7.

Select the appropriate die set for the connector to be crimped and insert them into the tool head

as described in § 3.

When introducing or changing dies, the battery must rst be removed from the tool.

Insert the conductor into the connector and position the

connector between the die; if necessary open the tool

head by means the locking pin (4) (Ref. to Fig. 2).

Ensure the correct location of the crimp.

NOTE:whenmorecompressionis

required,proceedaccordingtothe

sequence and direction indicated

inthegure,uniformlyspacingthe

compressions.

Beforecarrying out further

crimping operations make

sure the locking pin (4) is

completely inserted: its partial

insertion may damage the tool

head.

2.2) Die advancement

Pressoperatingbutton(1)toactivatethe motor-pumpand advance

the lower die.

To halt the advancement, release operating button and the motor

will cut out.

Make sure the dies are exactly positioned on the desired crimp

pointotherwisere-opendies followinginstructionsasper§2.4

and reposition the connector.

2.3) Compression

By keeping operating button (1) pressed, the motor continues to operate: the ram will gradually

move forward until the two dies touch.

The motor will stop automatically when the set pressure has been reached.

Toperformpropercompression,pressandholdthe operatingbutton(1) untilthemotor stops

automatically.

terminal

connector

conductor

NOTE:Todisplaythemomentary forceorpressureduring

the work cycle, select the appropriate display from the

menu (Ref. to § 4).When the operating button is released

beforethemotorstopsautomatically,thedisplaywillshow

the peak force (Fp) or the peak pressure (Pp) reached at

that instant.

To complete the work, press the operating button again until the motor stops automatically; the dis-

play will show the maximum force or pressure reached followed by‘OK’to conrm correct operation.

Thedisplay‘ERROR’,combinedwithabeepandtheLEDsashing,indicates

an incorrect crimping procedure caused by the work cycle being inter-

rupted before the control parameters (force/pressure) of the tool are

reached. This error appears when the pressure release button has been operated and the tool has

already reached a pressure > 100 bar. In this case, repeat the compression by pressing and holding

the operat ing button until the motor stops automatically.

2.4) Release of dies

By operating the pressure release button (2), the ram will retract

and open the dies.

To take the dies o their guide, it is sucient to press the pins and

slip them from the head.

2.5) LED Worklights

Whilst the tool is in operation, the compression area is illuminated

by two high luminosity LEDWorklights that switch o automatically

at the end of the cycle.

The LED Worklights can be disabled by following the procedure described in § 4.2.

2.6) Head rotation

For ease of operation, the tool head can rotate through 180°, allowing the operator to work in the

most comfortable position.

Do not attempt to rotate the head when the hydraulic circuit is pressurised.

ERROR

Fm= 134.3 kN

Fp= 102.3 kN Fm= 134.3 kN

Pm= 742 bar

Pp = 565 bar Pm= 742 bar

2.7) Capacitive touch button for menu selection

This button is located under the display and allows selection of various

screens (Ref. to § 4); it only works when the display is on.

Wearing gloves or using other objects may inhibit the operation of the

button, therefore use a bare nger to apply only a light touch.

Do not apply pressure to or stab at the touch button, a light touch using a bare nger is suf-

cient. The command pulse is sent when the nger releases the button.

2.8) Battery status

With the battery inserted into the tool, the remaining bat-

tery life can also be checked on the display, via touch button

selection (Ref. to § 4).

The screen shown alongside indicates that the battery voltage has dropped

below a minimum safety threshold; under these conditions the tool will

not start, and it is necessary to recharge or replace the battery.

2.9) Using the battery charger

Carefully follow the instructions in the battery charger user manual.

3. DIE AND ADAPTER ASSEMBLES

B1500A and B1500NA tools directly accept all “P” type dies commonly used in industry and when

used with adapter AU150-C (optional accessory) will accept semi-circular slotted dies (U-dies) com-

mon to most 12 ton tools and 14,6 ton Cembre tools. Depending on the dies to be used, please

proceed as follows:

3.1) Use of “P” dies (Ref. to Fig. 3a)

Press pins (14) and insert half of the “P” die into the upper seat of the head and the other half into

the lower seat of the ram; to disassemble them press the pins (14) and slip them from the head.

3.2) Use of semi-circular slotted dies (“U” dies) (Ref. to Fig. 3b)

Insert the 2 parts of the AU150-C adapter following the instructions as § 3.1.

Select the appropriate “U” die set for the connector to be crimped.

Press pins (15) and lock the parts of the “U” dies into the upper and lower parts of the AU150-C.

BATTERY Ï

max.

BATTERY BATTERY

min.

3 SEC.

4. DISPLAY

The OLED display (9) switches on automatically when the operating or pressure release buttons are

pressed, and o after 60 seconds of non-operation.

The display shows:

The main operational parameters of the tool processed by the circuit board, such as peak pressure

or force reached.

Information on the condition of the tool, such as the charge level, the

battery temperature and maintenance requirements.

Any operational or procedural ERRORS.

Use the touch button (7) to navigate through the menu screens to man-

age INFORMATION AND SELECTION:

4.1) INFORMATION SCREENS: display a pre-determined parameter which will then appear each

time the tool is started and during the entire work cycle.

B1500

NR 14AZ541

Fm= 134.3 kN

Fp = 94.5 kN

Fm= 15.1 ton

Fp = 10.61 ton

1000

-29000

BATTERY

Pm= 10762 psi

Pp = 7575 psi

Pm= 742 bar

Pp = 522.3 bar

Fm: Minimum set force, expressed in kN.

Fp: Peak force reached, expressed in kN,

(screen as factory setting).

Fm: Minimum set force, expressed in USA sh. tons.

Fp: Peak force reached, expressed in USA sh. tons.

Pm: Minimum set pressure, expressed in bar.

Pp: Peak pressure reached, expressed in bar.

Pm: Minimum set pressure, expressed in psi.

Pp: Peak pressure reached, expressed in in psi.

Battery charge level.

No. of cycles performed.

No. of cycles before scheduled recommended maintenance.

Cembre logo, tool model.

Tool serial no.

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