Cembre Ht51 Bedienungsanleitung

HYDRAULIC

HYDRAULIC CRIMPING

CRIMPING

CRIMPING TOOL

TOOL

OPERATION

OPERATION AND

AND

AND MAINTENANCE

MAINTENANCE

MAINTENANCE MANUAL

MANUAL

HT-51

WARNING

WARNING LABELS

LABELS

1. Before using the tool carefully read this instruction in the manual.

2. When operating the tool keep hands away from the danger zone.

3 -4 . Always ensure correct securing of head top.

Picture

Picture 1.

1. GENERAL

GENERAL

GENERAL FEATURES:

FEATURES:

·Head

Head

Head : “ Circular ” shaped with large jaw opening of 180degree.

·Application

Application

Application Range

Range

Range ：Suitable for installing electric compression connectors (lugs

and splices) on conductor up to …………………………………… 185 mm

( 500 MCM)

·Crimping

Crimping

Crimping Force

Force

Force : ………………………………………………………… . … 50 KN.

·Rated

Rated

Rated operating

operating

operating pressure

pressure

pressure : ……………………………… …… .6 00kg/cm(10.000psi)

·Dimensions

Dimensions

Dimensions : Length …………………………………………………… 370 mm( 15 “)

Width (with handles closed) ……………………… . …… ..132 mm( 5.3 ” )

Width (with handles open) ……………………………… 296 mm( 12 ” )

·Weight

Weight

Weight :

:……………………………………………………………… 2.75kgs ( 6.0 ibs)

.Attachment ：10 mm

.16 mm

.25 mm

.35 mm

.50 mm

.70 mm

.95 mm

.120 mm

.150 mm

.185

·Recommended

Recommended

Recommended Oil

Oil

Oil : ………………………… AGIP ARNRICA 32 or EQUIVALENT

-Advancing

Advancing

Advancing speed

speed

speed . The tool have two forward speeds of the ram and automatically

switches from a fast advancing speed of dies to a slower crimping speed .

2. INSTRUCTIONS

INSTRUCTIONS

INSTRUCTIONS FOR

FOR

FOR USE

USE

2.1)

2.1) Setting

Setting

Setting (refer

(refer

(refer to

to Fig3)

Fig3)

-Select the appropriate die set for the connector.

-Insert the die in to the upper die holder (22) of the tool head until it is locked by

die/head pin. To ease th is operation,.

-Insert the die in to the seat on the head of ram until it is locked by die/ram retainer

pin .To ease this operation, keep die/ram release pin depressed.

-Insert the conductor in the connector.

-Position the connector between the dies and ensure the correct location of the crimp.

NEVER PLACE THE TOOL UNDER PRESSURE WITHOUT INSERTING THE DIES ,

THIS COULD CAUSE DANAGE TO THE HEAD AND THE RAM .

2.2)

2.2) Crimping

Crimping

-Continue operating the moveable handle (36) .The tool will automatically change over

to the high pressure stage. The ram will advance until the dies meet.

-It is recommended to continue pumping until the maximum pressure valve is

activated and a “ click ” is heard , the operation is finished then the ram take

replacement by the manual release button(44).

-In the midway if you want to stop the operation please press the manual release

button(44) then the ram will be stop ,if you want to continue operated then you can

move the moveable handle let the ram advance until the dies meet .

2.3)

2.3) Dies

Dies

Dies re-

re-

re- opening

opening

- Press the pressure release lever(44) for the rapid retraction of the ram(16) and

subsequent dies re-opening, releasing the crimped connector.

2.4)

2.4) Dies

Dies

Dies setting

setting

-After completion of the work, release the oil pressure as directed in paragraph2.3

3. WARNING

WARNING

The tool is robust and requires very little daily maintenance.

Compliance with the following points , should help to maintain the optimum

performance of the tool.

3.1)

3.1) Accurate

Accurate

Accurate cleaning

cleaning

Dust, sand and dirt are a danger for any hydraulic device.

Every day, after use, the tool must be cleaned with a clean cloth, taking care to remove

any residual, especially close to pivots and moveable parts.

3.2)

3.2) Storage

Storage

When not in use, the tools should be stored and transported in the plastic case, to

prevent damage.

The iron case can also accommodate 10 die sets.

Plastic case size: 46.5x30x10 mm.

3.3)

3.3) Head

Head

Head rotation

rotation

For ease of operation, the tool head can rotate through 180 degree.

Warning:

Warning: do

do not

not

not attempt

attempt

attempt to

to turn

turn

turn the

the

the head

head

head if

if the

the

the hydraulic

hydraulic

hydraulic circuit

circuit

circuit is

is pressurized.

pressurized.

4 .

. Maintenance

Maintenance

Maintenance (refer

(refer

(refer to

to Fig.4.5)

Fig.4.5)

Air in the hydraulic circuit may affect the performance of the tool; e.g. no lower die

advancement, slow advancement of the lower die; lower die pulsating.

In this case proceed as follows:

4.1)

purge

purge air

air

air bubbles

bubbles

bubbles from

from

from hydraulic

hydraulic

hydraulic circuit

circuit

a- Hold tool upright in a vice with handles open

b- Remove bolt slide off the fixed handle to expose the oil reservoir, Recover spring

and spring cover.

c- Remove reservoir cap.

d- Operate three or four times the moveable handle, to advance the ram .

e- Clockwise rotate the moveable handle to closed handle thoroughly keep the handle

latch meet the press release pin until the ram is full retracted

f- Repeat points (d) and (e) at least five times, to ensure all air bubbles in the

hydraulic circuit are purged into the reservoir.

g- If the oil level is low , top up as directed in Fig （4）.

h- Remove all air from reservoir and fit cap.

i- with the tool in the horizontal position, relocate spring and spring cover in

seat .Reassemble the fixed handle ,insert screws complete with washers in their

respective positions and tighten them.

If the

the

the tool

tool

tool continues

continues

continues to

to malfunction

malfunction

malfunction return

return

return the

the

the tool

tool

tool for

for

for service

service

service /repair

/repair

as detailed.

detailed.

4.2)

4.2) Oil

Oil

Oil Top

Top

Top Up

Every six months check the oil level in the reservoir, If necessary, to up the oil level to

the top lip of the reservoir and remove all air from the reservoir, points a,

a, b,

b, c,

c, e,

e, g,

g, h

and i

Always

Always use

use

use clean

clean

clean recommended

recommended

recommended oil

oil

oil .

Do not

not

not use

use

use old

old

old or

or recycled

recycled

recycled oil.

oil.

Do not

not

not use

use

use hydraulic

hydraulic

hydraulic brake

brake

brake fluid.

fluid.

Ensure

Ensure that

that

that disposal

disposal

disposal of

of used

used

used oil

oil

oil is

is in

in accordance

accordance

accordance with

with

with current

current

current legislation.

legislation.

5. WARRANTY

WARRANTY

This product has been duly tested before delivery and has been granted 1 year

guarantee under normal usage .

After warranty time , our after sales service can provide you with maintenance if any

damages on your tooling , an evaluation of the costs will be given to you before repair

for your confirmation .

All shipping costs to be paid by the customer

QUALITY CERTIFICATE

Product : HYDRAULIC CRIMPING TOOL

Type : HT-51

Inspection on : DEC - 2012

The guarantee is void if parts used are not OUR COMPANY original spares.

When ordering spare parts always specify the following :

-code

-code number

number

number of

of item

item

-name

-name of

of item

item

-type

-type of

of tool

tool

-tool

-tool serial

serial

serial numbe

numbe

Fig

Fig 4.

Fig.3

Fig.5

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