Cembre B1300-C Bedienungsanleitung

BATTERY OPERATED HYDRAULIC CRIMPING TOOL

OUTIL HYDRAULIQUE DE SERTISSAGE SUR BATTERIE

HYDRAULISCHES AKKU-PRESSWERKZEUG

HERRAMIENTA HIDRÁULICA DE CRIMPADO A BATERÍA

UTENSILE OLEODINAMICO DA COMPRESSIONE A BATTERIA

B1300-C B1300-CA B1300-CE B1300-CT

B1300L-C B1300L-CA B1300L-CE B1300L-CT

ENGLISH

FRANÇAIS

DEUTSCH

ESPAÑOL

ITALIANO

Certiﬁed Environmental

Management System Certiﬁed Occupational

Health & Safety

Management System

Certiﬁed Quality

Management System

OPERATION AND MAINTENANCE MANUAL....................................5

NOTICE D’UTILISATION ET ENTRETIEN........................................... 13

BEDIENUNGSANLEITUNG................................................................... 21

MANUAL DE USO Y MANTENIMIENTO ........................................... 29

MANUALE D’USO E MANUTENZIONE............................................. 37

14 M 071

FIG. / BILD 1 FIG. / BILD 2

FIG. / BILD 4FIG. / BILD 3 1

Connector

Connecteur

Kabelschuh

Terminal

Connettore

Battery

Batterie

Akku

Bater a

Batteria

Die set - Matrices - Presseinsätze - Matrici

~ 8 ÷ 10 mm

(0.3 - 0.4 in.)

FIG. / BILD 5

OPERATING BUTTON / GACHETTE DE COMMANDE / STARTKNOPF / BOTÓN DE ACCIONAMIENTO

/ PULSANTE DI AZIONAMENTO

PRESSURE RELEASE BUTTON / GACHETTE DE DECOMPRESSION / DRUCKABLASSKNOPF /

BOTÓN DESBLOQUEO PRESIÓN / PULSANTE SBLOCCO PRESSIONE

LEDWORKLIGHT / ECLAIRAGE PAR LED / LED ARBEITSLICHT / LUCES LED / ILLUMINAZIONE LED

C-HEAD / TETE C / C-KOPF / CABEZA C / TESTA A C

HANDLE / POIGNEE / GRIFF / EMPUÑADURA / IMPUGNATURA

TOUCH BUTTON FOR MENU SELECTION /TOUCHE POUR SELECTIONNER LE MENU / MENÜWAHL

TASTE / TECLA PARA SELECCIONAR EL MENÚ /

TASTO A SFIORAMENTO PER SELEZIONE MENU

RING FOR SHOULDER STRAP / ANNEAU POUR BANDOULIERE / TRAGERIEMENRING /

ANILLO PARA CORREA / ANELLO AGGANCIO TRACOLLA

ECRAN / DISPLAY

BATTERY / BATTERIE / AKKU / BATERÍA / BATTERIA

BATTERY RELEASE /

DEBLOCAGE BATTERIE / AKKU ENTRIEGELUNG / DESBLOQUEO

BATERÍA /

SBLOCCO BATTERIA

HANDLE / POIGNEE / GRIFF / EMPUÑADURA / IMPUGNATURA

– Before using the tool, carefully read the instructions in this manual.

– Avant d'utiliser cet outil, lire attentivement les instructions de cette notice.

– Vor Inbetriebnahme unbedingt die Bedienungsanleitung durchlesen.

– Antes de utilizar la herramienta, leer atentamente las instrucciones en este manual.

– Prima di utilizzare l'utensile, leggere attentamente le istruzioni riportate in questo manuale.

– When operating the tool, keep hands away from the danger zone.

– Au cours du sertissage, tenir les mains éloignées de la zone de travail.

– Während des Verpressens nicht mit den Händen in den Pressbereich gelangen.

– Durante su utilización, mantenga las manos fuera de la zona de peligro.

– Durante l'utilizzo, mantenere le mani fuori dalla zona di pericolo.

– Do not operate when dies are not in place.

– Insérer les matrices avant d'actionner l'outil.

– Nicht ohne Presseinsatzpaar betätigen.

– No poner en presión sin matrices.

– Non mandare in pressione l'utensile senza le matrici inserite.

WARNING SYMBOLS - SYMBOLES D'AVERTISSEMENT - WARNSYMBOLE -

SÍMBOLOS DE ADVERTENCIA - SIMBOLI DI AVVERTENZA

– Never throw batteries into ﬁre or water.

– Jamais jeter les batteries dans le feu ou dans l'eau.

– Werfen Sie Akkus nicht in das Feuer oder Wasser.

– Nunca tire las baterías al fuego o al agua

– Mai gettare le batterie nel fuoco o in acqua.

– Always recycle the batteries.

– Recycler toujours les batteries.

– Verbrauchte Akkus stets dem Recycling zuführen.

– Reutilizar siempre las baterías.

– Riciclare sempre le batterie.

– Do not discard batteries into domestic refuse or waste disposal.

– Ne pas jeter de batteries dans une poubelle ou autre lieu non prévu à cet eﬀet.

– Verbrauchte Akkus nicht in den Hausmüll werfen.

– No tirar las baterías al cubo de basura o lugar parecido.

– Non buttate le batterie fuori uso nei cestini della spazzatura o luoghi simili.

– User information (Directives 2002/95/EC and 2002/96/EC), see page 12.

– Information pour les utilisateurs (Directives 2002/95/CE et 2002/96/CE) voir page 20.

– Information für den Benutzer (Richtlinien 2002/95/EG und 2002/96/EG) siehe Seite 28.

– Informe para los usuarios (Directivas 2002/95/CE y 2002/96/CE) vease página 36.

– Informazione agli utenti (Direttive 2002/95/CE e 2002/96/CE) vedere pagina 42.

Battery -Batterie - Akku - Batería - Batteria

Tool - Outil -Werkzeug - Herramienta - Utensile

B1300-C B1300L-C

Application range suitableforinstallingelectricalcompressionconnectors

on conductors up to 400 mm2(800 MCM)

Rated crimping force

kN (US sh. ton)

132 (14.84)

Minimum crimping force

kN (US sh. ton)

125,2 (14.07)

Minimum operating pressure

bar (psi) 692 (10,037)

Dimensions

(Fig. 6 and 7 page 45)

mm (inches) 406 x 239 x102.5

(16 x 9.4 x 4)

471 x 239 x102.5

(18.5 x 9.4 x 4)

Jaw opening mm (inches) 26 (1.02) 42 (1.65)

Weight with battery kg (lbs) 6,5 (14.3) 8 (17.6)

Motor V DC 18

Operating temperature °C (°F) -15 to +50 (+5 to +122)

Recommended oil AGIP ARNICA 32 ou équivalents.

Operating speed twin speed operation and automatic switching from

a rapid advancing speed of the ram to a slower,

more powerful crimping speed

Safety maximum pressure valve

Rechargeable battery type CB1840L Li-Ion

V / Ah ( Wh) 18 / 4.0 (72)

Weight kg (lbs) 0,66 (1.45)

Bruit aérien sonore (1) dB LpA 66,9 (A) LpCPeak 86,9 (C) LWA 74,9 (A)

Vibrations (2) m/s20,398

(1) Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u)

LpA

= weighted continuous acoustic pressure level equivalent.

LpCPeak

= maximum value of the weighted acoustic displacement pressure at the work place.

LWA

= acoustic power level emitted by the machine.

(2) (Directive 2006/42/EC, annexe 1, point 2.2.1.1)

Weighted root mean square in frequency of the acceleration the upper limbs are exposed to for each biodynamic

reference axis. Tests carried out in compliance with the indications contained in UNI ENV 25349 and UNI EN 28662

part 1st Standards, and under operating conditions much more severe than those normally found.

1. GENERAL CHARACTERISTICS

ENGLISH

B1300-C

B1300L-C B1300-CE

B1300L-CE B1300-CT

B1300L-CT B1300-CA

B1300L-CA

Battery charger ASC30-36

Input

type EU

27044000

27045000

AUS/NZ

27047000

USA/CAN

27046000

V / Hz (W) 220 - 240 / 50 - 60 (85) 115 / 60 (85)

ENGLISH

WARNING

Do not use the tool for purposes other than those intended by Cembre.

The operator should concentrate on the work being performed and be

careful to maintain a balanced working position.

Before starting work on electrical equipment, please ensure that either

there are no live parts in the immediate working area or that precautions

are taken for working near live parts in accordance with EN50110-1.

Do not use this tool on or near energised conductors without proper

personal protective equipment. Failure to observe this warning could

result in severe injury or death.

The tool is unsuitable for continuous use and should be allowed to cool

down following uninterrupted, successive crimping operations; for instance,

having exhausted a fully charged battery in one session, delay battery

replacement for a few minutes.

Protect the tool from rain and moisture. Water will damage the tool and

battery. Electro-hydraulic tools should not be operated in pouring rain.

2. INSTRUCTIONS FOR USE

IMPORTANT: Never pressurise the tool without inserting the dies, this could

cause damage to the head and the ram.

The part reference includes the following (Ref. to Fig. 8 page 46):

A- Hydraulic crimping tool.

B- Li-Ion rechargeable battery (2 pcs).

C- Battery charger (model depends on the tool version).

D- Shoulder strap.

E- Plastic carrying case.

2.1) Preparation

The tool can be easily carried using either the main handle (11) or the shoulder strap attached to

the two rings (7) (Ref. to Fig. 5).

The main operating positions are : horizontal standing on its feet and vertical standing on its bat-

tery. In addition to the main handle (11) the lower handle (5) allows a safer and more balanced

grip when using two hands to hold the tool (Ref. to Fig. 3).

Before starting any work, check the battery charge (Ref. to § 2.8) and recharge

if necessary, following the instructions in the battery charger user manual.

ENGLISH

terminal

connector

conductor

To replace the battery, grip the tool as illustrated in Figure 1; press the release button (10) and

push the battery downward unlocking it.

Insert a charged battery from the bottom by sliding it into the guides until it locks.

The display shows the operational parameters of the tool; to customise them proceed

as described in § 2.7.

Select the appropriate die set for the connector.

When introducing or changing dies, the battery must ﬁrst be removed from the tool.

Insert one die into the upper seat of the tool head (Ref. to Fig. 2) until it is locked by retaining

pin (13). To ease the die insertion keep release pin (12) depressed.

Insert one die into the seat on the ram until it is locked by retaining pin (15).

To ease this operation, operate the tool (see § 2.2) to advance the ram (16) 8-10 mm (0.3 - 0.4 in.)

and keep release pin (14) depressed.

Insert the conductor into the connector (Ref. to Fig. 4).

Position the connector between the dies and ensure the correct location of the crimp (Ref. to

Fig. 4).

NOTE: when more compression is

required, proceed according to the

sequence and direction indicated

in the gure, uniformly spacing the

compressions.

2.2) Die advancement

Press operating button (1) (Ref. to Fig. 4) to activate the

motor-pump and advance the lower die.

To halt the advancement, release operating button and

the motor will cut out.

Makesurethediesareexactlypositionedonthe desiredcrimp

point otherwise re-open dies following instructions as per

§ 2.4 and reposition the connector.

2.3) Compression

By keeping operating button (1) pressed, the motor continues to operate: the ram will gradually

move forward until the two dies touch.

The motor will stop automatically when the set pressure has been reached.

To perform proper compression, press and hold the operating button (1) until the motor

stops automatically.

ENGLISH

NOTE: Todisplaythemomentaryforceorpressure during

the work cycle, select the appropriate display from the

menu (Ref. to § 4). When the operating button is released

beforethemotorstopsautomatically,thedisplaywillshow

the peak force (Fp) or the peak pressure (Pp) reached at

that instant.

To complete the work, press the operating button again until the motor stops automatically; the dis-

play will show the maximum force or pressure reached followed by ‘OK’to conrm correct operation.

The display ‘ERROR’, combined with a beep and the LEDs ﬂashing,

indicates an incorrect crimping procedure caused by the work cycle

being interrupted before the control parameters (force/pressure) of the tool

are reached. This error appears when the pressure release button has been operated and the

tool has already reached a pressure > 100 bar. In this case, repeat the compression by pressing

and holding the operat ing button until the motor stops automatically.

2.4) Release of dies

By operating the pressure release button (2),

the ram will retract and open the dies.

To take the dies oﬀ their guide, sliding them pushing the

release pins (12 and 14) (Ref. to Fig. 2).

2.5) LED Worklights

Whilst the tool is in operation, the compression area is illumi-

nated by two high luminosity LED Worklights that switch oﬀ

automatically at the end of the cycle.

The LED Worklights can be disabled by following the procedure described in § 4.2.

2.6) Head rotation

For ease of operation, the tool head can rotate through 180°, allowing the operator to work in the

most comfortable position.

Do not attempt to rotate the head when the hydraulic circuit is pressurised.

2.7) Capacitive touch button for menu selection

This button is located under the display and allows selection of

various screens (Ref. to § 4); it only works when the display is on.

Wearing gloves or using other objects may inhibit the operation of the

button, therefore use a bare ﬁnger to apply only a light touch.

ERROR

ÏÐÏÐÏÐÏÐÏÐÏÐ

ÏÐ

ÏÐÏÐ

ÏÐÏÐÏÐFm= 125.2 kN

Fp= 102.3 kN

Pm= 692 bar

Pp = 565 bar

Fm= 125.2 kN

Pm= 692 bar

OK ÏÐÏÐÏÐ

ÏÐ

ÏÐÏÐ

3 SEC.

ÏÐÏÐÏÐÏÐÏÐÏÐ

ÏÐ

ÏÐÏÐ

ENGLISH

ÏÐÏÐÏÐÏÐÏÐÏÐ

ÏÐ

ÏÐÏÐ

Do not apply pressure to or stab at the touch button, a light touch using a bare

ﬁnger is suﬃcient. The command pulse is sent when the ﬁnger releases the button.

2.8) Battery status

The battery is equipped with LED indicators that indicate the

remaining battery life at any time by pressing the adjacent

button (P):

4 LEDs illuminated: fully charged

2 LEDs illuminated: 50 % capacity

1 LED flashing: minimum charge, replace the battery.

With the battery inserted into the tool, the remai-

ning battery life can also be checked on the display,

via touch button selection (Ref. to § 7).

The screen shown alongside indicates that the battery voltage has

dropped below a minimum safety threshold; under these conditions

the tool will not start, and it is necessary to recharge or replace the battery.

The approximate time to fully recharge a battery is about 80 minutes.

Aftereach working cycle,and after the extraction of the batteryfromthe tool,anintegrated

battery cut-oﬀ device will operate after 70 s approx.

Then the LED nearest to button (P) will ﬂash 5 times each 14 s approx. The battery will be reactivated

when it is reintroduced into the tool and the operating button is pressed.

2.9) Using the battery charger

Carefully follow the instructions in the battery charger user manual.

3. MAINTENANCE

The tool is robust, completely sealed, and requires very little daily maintenance. Compliance with

the following points, should help to maintain its optimum performance:

3.1) Thorough cleaning

Dust, sand and dirt are a danger for any hydraulic device.

Every day, after use, the tool must be wiped with a clean cloth taking care to remove any residue,

especially close to pivots and moveable parts.

Do not use hydrocarbons to clean the rubber parts.

3.2) Storage case

When not in use, the tool should be stored and transported in the plastic case, to prevent damage.

The case, type VAL P41, is suitable for storing the tool, the accessories and up to 12 die sets and

pre-prepared compression connectors.

VAL P41: Size 691x456x176 mm (27.2x17.9x6.9 inches). Weight 4 kg (8.8 lbs).

BATTERY ÏÐÏÐÏÐÏÐÏÐÏÐ

ÏÐ

ÏÐÏÐ

ÏÐÏÐÏÐÏÐÏÐÏÐ

ÏÐ

ÏÐmax.

BATTERY BATTERY

ÏÐmin.

ENGLISH

4. DISPLAY

The OLED display switches on automatically when the operating or pressure release buttons are

pressed, and o after 60 seconds of non-operation.

The display shows:

- The main operational parameters of the tool processed by the circuit board, such as

peak pressure or force reached.

- Information on the condition of the tool, such as the charge level, the battery tem-

perature and maintenance requirements.

- Any operational or procedural ERRORS.

Use the touch button (8) to navigate through the menu screens to manage INFORMATION AND

SELECTION:

4.1) INFORMATION SCREENS: display a pre determined parameter which will then

appear each time the tool is started and during the entire work cycle.

B1300

NR 14AF035

Fm= 125.2 kN

Fp = 94.5 kN

Fm= 14.07 ton

Fp = 10.61 ton

1000

-12000

BATTERY

ÏÐÏÐÏÐPm= 10037 psi

Pp = 7575 psi ÏÐÏÐÏÐ

ÏÐ

ÏÐÏÐPm= 692 bar

Pp = 522.3 bar

Fm: Minimum set force, expressed in kN.

Fp: Peak force reached, expressed in kN,

(screen as factory setting)

Fm: Minimum set force, expressed in USA sh. tons.

Fp: Peak force reached, expressed in USA sh. tons.

Pm: Minimum set pressure, expressed in bar.

Pp: Peak pressure reached, expressed in bar.

Pm: Minimum set pressure, expressed in psi.

Pp: Peak pressure reached, expressed in in psi.

Battery charge level.

No. of cycles performed.

No. of cycles before scheduled recommended maintenance.

Cembre logo, tool model.

Tool serial no

Andere Handbücher für B1300-C

Dieses Handbuch passt für folgende Modelle

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