Cembre B54-YD6 Bedienungsanleitung

This manual is the property of

Cembre

any reproduction is forbidden without written permission.

12 M 025 U

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B54-YD6

B54-YD6-8

B54-YK

BATTERY OPERATED

HYDRAULIC CRIMPING TOOL

OPERATION AND MAINTENANCE

MANUAL

ENGLISH

cod. 6261104

Certiﬁed Environmental

Management System Certiﬁed Occupational

Health & Safety

Management System

Certiﬁed Quality

Management System

Before using the tool, carefully read the instructions in this manual.

When operating the tool, keep hands away from the danger zone.

Do not short circuit the batteries.

Always recycle the batteries.

Do not discard batteries into domestic refuse or waste disposal.

Ni-MH

118

See page 9.



WARNING

CDK jaw

CDD6-8 jaw

TG.0704

TG0702

Ni-MH

MOD. CB9630H 9,6V - 3,0Ah Ni-MH

17 2

B54-YD6

with D3 groove to accept

all "W" style crimping dies

+ "BG" ﬁxed groove

B54-YD6-8

with D3 groove to accept

all "W" style crimping dies

+ "O" ﬁxed groove

B54-YK

with groove to accept all "O"

style Kearny crimping dies.

Adapter to accept all "W"

style crimping dies available

on request

236

CDD6 jaw

Item DESCRIPTION

2REVOCREBBUR1136000603600060360006 2NIPRENIATEREID2220006622000662200066 2GNIRPS3404025640402564040256 1GNIRPS4036025603602560360256 2TUNKCOLOTUA3M5171081617108161710816 2NIPCITSALE21x3Ø6580067658006765800676 2RENIATEREID77000426--

CDD6 CDD6-8 CDK

QtyCode N°

TABLE 3 (JAW)

-YK

ove to accept all "O

arny crimping dies.

to accept all "W"

ping dies available

YD6-

oove to accept

yle crimping dies

d groove

BATTERY OPERATED HYDRAULIC CRIMPING TOOL

1. GENERAL CHARACTERISTICS

316

B54-YD6

suitable for installing electrical compression connectors

for conductors up to 150 mm2(300 MCM)

54 (6)

340 (4,900)

450 x 119 x 66 (17.7 x 4.7 x 2.6)

2,9 (6.4)

9.6

9.6 / 3.0 Ni-MH

120 / 50-60

AGIPARNICA22 or

ESSO INVAROL EP22

or equivalent.

the tool is equipped with a maximum pressure valve.

Application range:

Crimping force kN (sh ton):

Rated operating pressure bar (psi):

Dimensions

LxWxH

mm (inches):

Weight with battery kg (lbs):

Motor Volt DC:

Battery

type

CB9630H Volt / Ah:

Battery charger supply Volt / Hz:

Recommended oil:

Safety:

Types of jaw supplied:

(see table A page 9 for compatibility)

Acoustic Noise (Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u)

– The weighted continuous acoustic pressure level equivalent

A at the work place LpA is equal to..............................................................................66,8 dB (A)

– The maximum value of the weighted acoustic displacement

pressure C at the work place LpCPeak is......................................................................< 130 dB (C)

– The acoustic power level emitted by the machine

LWA is equal to................................................................................................................75 dB (A)

Risks due to vibration (Directive 2006/42/EC, annexe 1, point 2.2.1.1)

Testscarried outin compliancewiththe indicationscontained inUNIENV 25349and UNIEN 28662

part 1st Standards, and under operating conditions much more severe than those normally found,

certify that the weighted root mean square in frequency of the acceleration the upper limbs

are exposed to for each biodynamic reference axis does not exceed 2.5 m/sec2.

TOOL TYPE: B54-YD6-8

CDD 6

with D3 groove

to accept all "W"

style crimping

dies + "BG" ﬁxed

groove

B54-YK

CDK

with groove to ac-

cept all "O"

style Kearny

crimping dies

CDD 6-8

with D3 groove

to accept all "W"

style crimping

dies + "O" ﬁxed

groove

250

400

300

100

220

500

TIGHTENING TORQUE

COUPLE DE SERRAGE

DREHMOMENT

PAR DE TORSION

COPPIA DI SERRAGGIO

8 Nm (5.9 lbf ft)



210

220

TABLE 2 (ITEM 10)

2. INSTRUCTIONS FOR USE

The tool is equipped with automatic return of the dies once the crimping operation is

completed.

The interchangeable crimping jaws have thermoplastic rubber covers on outside edges.

Residual battery capacity level is automatically displayed after every cycle.

The part reference “B54...” includes the following:

– Basic tool complete with battery

– Spare battery

– Battery charger complete with CBA96-144 adapter

– Canvas bag.

2.1) Preparation

With the tool in the rest position (the ram fully retracted) proceed as follows:

– Select the appropriate groove or die set for the connector to be crimped.

– Insert the dies into the jaws of the tool (see § 2.8).

– Insert the conductor into the connector.

2.2) Die advancement (Ref. to Fig. 1)

Grip the tool ﬁrmly and comfortably.

– Position the connector in the groove

dies and ensure the correct location

of the crimp.

– Pressoperatingbutton(3)toactivate

the motor-pump group for the ad-

vancement of the ram. To halt the

advancement, release the operating

button and the motor will cut out.

Make sure the dies are exactly po-

sitioned on the desired crimp point

otherwise re-open dies following

instructions as per § 2.5 and reposi-

tion the connector.

15 4

FIG. 1

350

310

360

600

320

2.3) Compression

Insert the conductor in to the connector and press the operating button (3): the ram will

gradually move forward until the two dies touch. It is recommended to keep operating

until the maximum pressure valve is activated and a "click" is heard, after which the dies

will automatically re-open until the ram is fully retracted. It is always possible to interrupt

automatic retraction of the ram by a short push on the operating button (3).

2.4) Head rotation

For ease of operation the tool head can rotate through 180°, allowing the operator to work

in the most comfortable position.

Warning: do not attempt to rotate the head when the hydraulic circuit is pressurised.

2.5) Release of dies (Ref. to Fig. 1)

Press the pressure release button (8), the ram will retract and open the dies.

2.6) Battery status (Ref. to Fig. 2)

Inserting the battery into the tool or releasing

the operating button causes the residual bat-

terycapacitytobeautomaticallydisplayedfor

5 seconds on the indicator.

ThenumberofLEDsilluminatedindicatesthe

residual capacity.

6 LEDs illuminated: fully charged

3 LEDs illuminated: 50 % capacity

1 LED illuminated: minimum charge

2.7) Insertion/replacement of battery

To insert the battery, slide it into its seat until

it locks (Ref. to Fig. 3).

To replace an exhausted battery, press both

lateral red buttons simultaneously and slide

it forward.

514

FIG. 3

Code N° DESCRIPTION QtyItem

6520200 300 65 SPRING 1

6740120 300 66 7/32" BALL 1

3041735 300 67 TIE 2

6640205 300 68 D. 4 SCHNORR WASHER 1

6900052 300 69 M4x6 SCREW 1

6000602 300 70 LEVER SPRING 1

6900054 300 71 M4x6 SCREW 1

6360022 300 72 O-RING 1

6360125 300 75 O-RING 1

6641020 300 77 Ø 6 CU WASHER 1

6160081 300 310 BODY 1

6000697 300 320 RELEASE GROUP 1

6520240 300 320 1 SPRING 1

6000318 300 320 2 SPRING GUIDE 1

6900021 300 320 3 SCREW 1

6000849 300 320 4 D. 3 SCHNORR WASHER 1

6000608 300 320 65 SPRING SUPPORT 1

6000596 300 350 RESERVOIR CAP 1

6000588 300 360 COMPLETE LEVER SUPPORT 1

6000601 300 400 COMPLETE MEMBRANE 1

6900602 300 500 COMPLETE SUCTION SCREW 1

6000620 600 COMPLETE JAW SUPPORT 1

6000621 600 2 SUPPORT 1

6000632 600 3 ROLL 2

6560200 600 4 PIN ROLL 2

6000622 600 5 JAWS SUPPORT 1

6000623 600 6 SPRING 1

6040564 600 7 RAM GUIDE RING 1

6000624 600 8 PIN GRIP 1

6000633 600 9 JAW LOCKING PIN 1

6700051 600 12 Ø 10 CIRCLIP 1

6900013 600 13 M3x4 SCREW 1

6520030 600 14 RAM RETURN SPRING 1

6520601 600 15 SPRING 1

6760420 600 16 CYLINDRICAL PIN 1

6900180 600 17 M4x10 SCREW 1

FIG. 2

TABLE 2 (ITEM 10 IN TABLE 1)

13 6

TABLE 2 (ITEM 10 IN TABLE 1) 2.8) Crimping die assembles

2.8.1) Use of ”W” style crimping dies (B54-YD6, B54-YD6-8 tools)

– Press pins (2) and insert “W” dies into their seats (see Fig. 4A).

– To disassemble them simply press the pins and to slip them from the jaws.

2.8.2) Use of ”O” style Kearney crimping dies (B54-YK tool)

– Insert“O” diesinto their seats, the twodies willbe heldby theretainers (7)(see Fig.4B).

– To disassemble them simply slip them from the jaws.

Note: it is possible to use “W” style crimping dies with B54-YK by means of the AU55-B

adapter, available as an accessory.



ITIS RECOMMENDED TO USE THE TOOL ONLY WITH DIES INSERTED.

222

"W" style crimping dies "O" style crimping dies

Code N° DESCRIPTION

6000625 11 RUBBER GRIP 1

6000233 100 ACTUATING MECHANICAL GROUP 1

6000357 100 1 HOUSING 1

6000358 100 4 GEAR 1

6760004 100 8 Ø 2X8 CYLINDRICAL PIN 3

6900008 100 9 M3x6 SCREW 2

6000849 100 10 Ø 3 SCHNORR WASHER 2

6740020 100 11 1/4" BALL 2

6000363 100 15 GEAR 3

6402009 100 16 BEARING 1

6402006 100 17 WASHER 1

6000328 100 18 WASHER 1

6760012 100 19 CYLINDRICAL PIN 2

6000315 100 20 SPACER 3

6000231 100 210 COMPLETE DISC 1

6000229 100 6 DISC 1

6000227 100 7 BALLS SUPPORT 1

6700080 100 8 Ø 6 CIRCLIP 1

6650136 100 9 WASHER 1

6000232 100 220 COMPLETE CAM 1

6000595 100 250 COMPLETE MOTOR 1

6000619 300 COMPLETE HYDRAULIC GROUP 1

6620122 300 1 RAM 1

6040240 300 10 BACK-UP RING 1

6360300 300 11 O-RING 1

6000560 300 15 MEMBRANE RING 1

6720072 300 16 OIL RESERVOIR 1

6300027 300 17 VALVE PISTON 1

6000561 300 18 GRUB SCREW 1

6520232 300 19 VALVE SPRING 1

6620378 300 21 PUMPING RAM 1

6000563 300 24 VALVE ROD 1

6000575 300 26 SPRING SUPPORT 1

6000565 300 27 TEST PRESSURE CAP 1

6641027 300 30 WASHER 1

6000567 300 31 SETTING VALVE LOCKNUT 1

6000603 300 45 PRESSURE RELEASE LEVER 1

6000570 300 57 PUMPING RAM RETURN SPRING 1

6740100 300 62 5/32" BALL 1

6520160 300 63 SPRING 1

6340590 300 64 GRUB SCREW 1

QtyItem

FIG. 4A

B54-YD6, B54-YD6-8 tools FIG. 4B

B54-YK tool

712

2.9) Jaw replacement

Each tool is supplied with relevant jaws (see § 1).

Jaws can also be supplied separately, for replace-

ment proceed as follows:

–Push and turn clockwise the locking pin (9) so

that the jaws are released.

– Slide the jaws out of the top of the tool and insert

the new ones (see Fig. 5).

– Fully insert the locking pin (9) into the tool and

lock it by turning clockwise until the red lines are

aligned.

2.10) Using the battery charger

Carefully follow the instructions in the

battery charger manual.

The tool is supplied with a battery

charger complete with adapter type

CBA96-144 required for 9,6V bat-

teries (eg. CB9630H) (see Fig. 6).

With the adaptor removed, the same

charger may be used with the 14,4V

batteries (eg. CB1430H) common to

the other

Cembre

battery operated

tools.

Adapter CBA96-144

FIG. 6

Serial number of tool

red lines

FIG. 5

11 8

See TABLE 2

TABLE 1 3. WARNING

Beforestartingworkonelectricalequipment,pleaseensurethateithertherearenolivepartsin

the immediate working area or that precautions are taken for working near live parts in

accordance with EN50110-1.



DONOT USE THIS TOOL ON OR NEAR ENERGISED CONDUCTORS WITHOUT PROPER

PERSONAL PROTECTIVE EQUIPMENT. FAILURE TO OBSERVE THIS WARNING COULD

RESULT IN SEVERE INJURY OR DEATH.

 THE TOOL IS UNSUITABLE FOR CONTINUOUS USE AND SHOULD BE ALLOWED TO

COOL DOWN FOLLOWING UNINTERRUPTED, SUCCESSIVE CRIMPING OPERATIONS;

FOR INSTANCE, HAVING EXHAUSTED AFULLY CHARGED BATTERY IN ONE SESSION,

DELAY BATTERY REPLACEMENT FOR AFEW MINUTES.

BSERVE RECOMMENDED REST PERIODS ALSO WHEN USING AN EXTERNAL POWER

SUPPLY.



PROTECT THE TOOL FROM RAIN AND MOISTURE. WATER WILL DAMAGE THE TOOL

AND BATTERY.ELECTRO-HYDRAULIC TOOLS SHOULD NOT BE OPERATED IN POURING

RAIN OR UNDER WATER.

3.1) General information on how to use batteries

In order to maximise battery life, please follow these rules:

– Usethe battery untilthe automaticresidualenergy displaystillhas 1-2redLEDs showing:

this means the battery is almost completely discharged and no loss in the life of the

battery has been caused.

– Be particularly careful when charging a new battery the ﬁrst 2-3 times in order to be

certain of maximising the available energy level.

– Allow the battery to cool down to ambient temperature prior to recharging.

– Rest the battery charger for at least 15 minutes between charges.

4. MAINTENANCE

The tool is robust, completely sealed, and requires very little daily maintenance.

Compliance with the following points, should help to maintain the optimum performance

of the tool:

4.1) Thorough cleaning

Dust, sand and dirt are a danger for any hydraulic device.

Every day, after use, the tool must be wiped with a clean cloth taking care to remove any

residue, especially close to moveable parts.

4.2) Storage

When not in use, the tool and accesories should be stored and transported in the relevant

canvas bag to prevent damage.

910

The guarantee is void if parts used are not

Cembre

original spares.

When ordering spare parts always specify the following:

- code number of item

- name of item

- type of tool

- serial number of tool

TABLE 1

SPARE PARTS LIST

Code N° DESCRIPTION

6000577 1 RIGHT + LEFT SHELL 1

2598504 2 CB9630H BATTERY 1

6000579 3 OPERATING BUTTON 1

6000584 4 PROTECTION 1

6000591 5 ROD 1

6000593 6 SPRING 1

6000580 7 CONTACT SUPPORT 1

6000581 8 PRESSURE RELEASE BUTTON 1

6000582 9 BUTTON REINFORCEMENT 1

6000618 10 MECHANICAL GROUP (see table 2) 1

6000586 11 COMPLETE ELECTRICAL CIRCUIT 1

6900650 12 3,5X16 SCREW 6

6000589 13 WRIST STRAP 1

6232518 16 TG.0729 LABEL 1

6232500 17 TG.0704 LABEL 1

6232654 45 TG.0891 LABEL 1

QtyItem

SER INFORMATION in accordance with “Directives 2002/95/EC and

2002/96/EC regarding the reduction of hazardous substances in elec-

trical and electronic equipment, including the disposal of waste”.

he 'Not in the bin' symbol above when shown on equipment or packag-

ing means that the equipment must, at the end of its life, be disposed of

separately from other waste.

The separate waste collection of such equipment is organised and man-

aged by the manufacturer.

Users wishing to dispose of such equipment must contact the manufac-

turer and follow the prescribed guidelines for its separate collection.

Appropriate waste separation, collection, environmentally compatible

treatment and disposal is intended to reduce harmful environmental ef-

fects and promote the reuse and recycling of materials contained in the

equipment.

Unlawful disposal of such equipment will be subject to the application of

administrative sanctions provided by current legislation.

- Following information applies in member states of the European Union:

INTERCHANGEABLE CRIMPING JAWS

JAW TYPE GROOVES CRIMPING DIE COMPATIBILITY

CDD6 “D3” TO ACCEPT ALL “W” STYLE

CRIMPING DIES + “BG” FIXED

GROOVE

FCI Burndy W, X Series

Greenlee KD6 Series

Ilsco ND Series

CDD6-8 “D3” TO ACCEPT ALL “W” STYLE

CRIMPING DIES + “O” FIXED

GROOVE

Huskie HT-58 Series

Panduit CD-2001 series

CDK

GROOVE TO ACCEPT ALL “O”

STYLE KEARNEY CRIMPING DIES;

AU55-B ADAPTER TO ACCEPT

ALL “W” STYLE CRIMPING DIES

AVAILABLE AS AN ACCESSORY

FCI Burndy W, X Series

Greenlee KD6 Series

Ilsco ND Series

Huskie HT-58 Series

Panduit CD-2001 Series

Kearney O Series

Blackburn 6 tons

TABLE A 5. RETURN TO

Cembre

FOR OVERHAUL

In the case of a breakdown contact our Area Agent who will advise you on the problem

andgive you thenecessary instructions onhow todispatchthe tooltoour nearest service

Centre; if possible, attach a copy of the Test Certiﬁcate supplied by

Cembre

together

with the tool or, if no other references are available, indicate the approximate purchase

date and the tool serial number.

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