Clarke PTP100 Bedienungsanleitung

OPERATION & MAINTENANCE

INSTRUCTIONS

GC0720 - REV 2

ORIGINAL INSTRUCTIONS

PRESSURE TEST PUMP

MODEL NO: PTP100

PART NO: 5060205

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Pressure Testing Pump.

Before attempting to use the product, it is essential that you read this manual

thoroughly and carefully follow all instructions given. In doing so you will ensure

the safety of yourself and that of others around you, and you can also look

forward to the product giving you long and satisfactory service.

Please keep these instructions in a safe place for future reference.

SPECIFICATIONS

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL RECYCLING POLICY

Do not dispose of this product with general household waste. All tools,

accessories and packaging should be sorted, taken to a recycling centre and

disposed of appropriately.

Dimensions (D x W x H) 528 x 220 x 320 mm

Weight 7 kg

Reservoir capacity 10 L

Pressure 50 bar / 5 MPa / 725 psi

Stroke volume 40 cm3

Gauge max 60 bar (870 psi)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OVERVIEW

This Pressure Testing Pump is primarily intended for the pressure testing of new

heating installations prior to the connection to the boiler and for fault-finding

of leaks and identifying air ingress problems on existing systems.

When correctly connected to a pipeline/radiator network or complete central

heating system, this hand operated unit is used to build up the required

hydraulic pressure. The reservoir incorporates a filter to prevent dirt entering

the system under test and the gauge is shielded to prevent damage.

It may not be suitable for testing domestic low pressure domestic heating

systems which typically operate between 1.0 to 2.5 bar.

It can also be used for quick and exact pressure testing of installations such as

compressed air and refrigeration systems and small bore pipelines. However, it

is unsuitable for testing gas systems since liquid must be used.

PARTS SUPPLIED

When unpacking, check for damage and /or shortages etc. Any found should

be reported to your CLARKE dealer where the pump was originally purchased.

This Pressure testing pump should include the following:

1 x Pressure testing pump assembly

1 x Locking pin & chain

2 x Sealing washers (O-rings)

1 x High pressure hose

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

1. ALWAYS thoroughly familiarise yourself with this product and its operation,

and follow all instructions in this manual.

2. ALWAYS ensure that the pump is properly positioned where necessary to

prevent it from moving during operation, and that the immediate area

surrounding the pump is kept clear.

3. ALWAYS use only replacement parts supplied by the manufacturer. The use

of non standard parts could be hazardous.

4. ALWAYS ensure that any residual pressure has been relieved before

performing any maintenance.

5. ALWAYS use only piping, hose and fittings rated equal to or greater than

the maximum PSI rating of the pump.

6. ALWAYS maintain the equipment in good /clean condition for the best/

safest performance.

7. ALWAYS wear eye protection when working with pressurised systems.

8. ALWAYS return any systems that has been sealed off for testing to their

original state before the system can be used again.

9. ALWAYS wash your hands thoroughly after handling used oil.

10. NEVER exceed the recommended testing pressure for any water heating

system or component within that system.

11. NEVER use this pressure tester for tasks it is not designed to perform.

12. NEVER use this product if it is damaged.

13. ALWAYS establish the correct testing pressure for the pipework/installation

to be tested before attempting to pressurise the system.

14. NEVER allow children to use this product.

15. NEVER attempt any repairs to this appliance.

16. NEVER throw away used oil with domestic refuse or flush down a sink or

drain. Collect any old oil in a leakproof container and take it to you local

waste disposal site.

17. If necessary, have the pump repaired by a qualified person using identical

replacement parts to ensure that the safety of the product is maintained.

WARNING: AS WITH ALL EQUIPMENT, THERE ARE CERTAIN HAZARDS

INVOLVED WITH THE USE AND OPERATION OF THIS PRODUCT. EXERCISING

CAUTION WILL REDUCE THE RISK OF PERSONAL INJURY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

USING THE PRESSURE TEST PUMP

POINTS TO CONSIDER

1. If you are not a trained plumber or heating engineer, seek professional

guidance on the correct use of this equipment in conjunction with the

system to be tested.

2. Establish the correct test pressure for the installation to be tested by

referring to the system specification and /or the manufacturer’s

recommendations. Given that each pump stroke can produce approx 20

bar of pressure, take care not to over-pressurise the system under test.

3. Ensure the heating system is fully OFF before commencing testing.

4. Any system to be tested must be fully sealed off in order for the test

pressure to build up. When testing is finished, the system must be returned

to its original design state before it can be used again.

5. If the system includes pressure relief valves, these must be temporarily

disabled if the system is to be tested at more than their pre-set relief

pressure. After testing, the pressure relief valves must be re-activated.

6. The system to be tested must be fully filled with water throughout and the

test pressure built up.

BEFORE USE

1. Check the condition of the hose and ensure all connections are tight and

secure. Remove the locking pin to allow full movement of the arm/pivot

assembly.

2. Connect the pressure hose to the pump outlet and the other end to the

system to be tested. A suitable point on the system will need to be chosen

and if necessary, an adaptor used to connect the pump outlet hose to the

fluid system.

3. Ensure there is sufficient clean liquid in the reservoir to cover the inlet pipe

and then close the pressure relief valve.

4. Pump the handle until the pressure gauge indicates the desired pressure

has been reached. If the required pressure is exceeded, reduce it by

twisting the release valve as required. Allow the unit to stabilise for 15-30

seconds.

CAUTION: NEVER EXCEED THE RECOMMENDED TESTING PRESSURE FOR

ANY WATER HEATING SYSTEM OR COMPONENT WITHIN THAT SYSTEM.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

5. If the system is free from leaks, the pressure shown on the gauge will not

drop during the test period. If the pressure is being lost, there is a leak in the

system and a visual inspection should be made to locate the leak.

6. After testing, open the relief valve to release all pressure and allow water to

flow back into the reservoir before disconnecting the pump from the

tested system and re-sealing the point of connection.

7. Where the system has been temporarily sealed for testing, ensure the

system is returned to its original condition.

TYPICAL SYSTEM LAYOUT

COMPONENT PARTS

No Description Qty No Description Qty

1 Handle grip 1 8 Steel ball 1

2 Handle 1 9 Airtight gasket 1

3 Circlip 6 10 Casting body 1

4 Drop arm 2 11 Airtight gasket 1

5 Spindle 2 12 M6 x 20 screw 1

6 Axle 1 13 Cover plate 5

7 Piston 1 14 Relief valve 1

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

PARTS DIAGRAM

15 O-ring seal 22 Oil filter 1

16 Connecting tube 23 Oil hose 1

17 Pressure gauge 24 Reservoir 1

18 Steel ball 1 25 M6 x 16 screw 5

19 Spring 1 26 Pin and chain 1

20 Screw plug 1 27 Nut 7

21 O-ring seal 1 28 O-ring 2

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Clarke Wasserpumpe Handbücher

Clarke

Clarke ISP11A Handbuch

Clarke

Clarke MSP12 Bedienungsanleitung

Clarke

Clarke PW2 Bedienungsanleitung

Clarke

Clarke ECP20A1 Bedienungsanleitung

Clarke

Clarke EBP1100 Bedienungsanleitung

Clarke

Clarke CFT230 Handbuch

Clarke

Clarke PSP105 Bedienungsanleitung

Clarke

Clarke CPE30A3 Bedienungsanleitung

Clarke

Clarke BPT600 Installations- und Betriebshandbuch

Clarke

Clarke PW2 Installations- und Betriebshandbuch

Clarke

Clarke DWP100A Bedienungsanleitung

Clarke

Clarke GSE1 Bedienungsanleitung

Clarke

Clarke HIPPO Jr Installations- und Betriebshandbuch

Clarke

Clarke HIPPO-3 Handbuch

Clarke

Clarke CBP900 Bedienungsanleitung

Clarke

Clarke CFTP12 Bedienungsanleitung

Clarke

Clarke Hippo4A Bedienungsanleitung

Clarke

Clarke CWP200 Bedienungsanleitung

Clarke

Clarke Hippo 2A Handbuch

Clarke

Clarke PW2 Installations- und Betriebshandbuch

Clarke

Clarke SPE800 Bedienungsanleitung

Clarke

Clarke CSV4A Bedienungsanleitung

Clarke

Clarke CPE15S Bedienungsanleitung

Clarke

Clarke CVPW Kurzanleitung

Beliebte Wasserpumpe Handbücher anderer Marken

Neptun

Neptun NPHW 5500 Bedienungsanleitung

Sensidyne

Sensidyne Gilian BDX-II Montage- und Bedienungsanleitung

Draper

Draper 47808 Bedienungsanleitung

Trolla

Trolla 12820 Bedienungsanleitung

Sunfab

Sunfab SVH Series Bedienungsanleitung

WilTec

WilTec 50740 Bedienungsanleitung

Fieldmann

Fieldmann FVC 5015 EK Bedienungsanleitung

Everbilt

Everbilt EFSUB5-122HD Bedienungsanleitung

Graco

Graco Husky 3300e Bedienungsanleitung

esotec

esotec 101018 Bedienungsanleitung

Becker

Becker BASIC VASF 2.80/1-0.AC230 Bedienungsanleitung

Sykes AmeriPumps

Sykes AmeriPumps GP100M Fehlerbehebungshandbuch

DUROMAX

DUROMAX XP WX Series Bedienungsanleitung

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Bedienungsanleitung

Franklin Electric

Franklin Electric IPS Bedienungsanleitung

Xylem

Xylem e-1532 Series Bedienungsanleitung

Milton Roy

Milton Roy PRIMEROYAL Bedienungsanleitung

STA-RITE

STA-RITE ST33APP Bedienungsanleitung