Cognex DataMan 150 Bedienungsanleitung

DataMan®150

Reference Manual

08/25/2016

Version 5.6.3

Legal Notices

The software described in this document is furnished under license, and may be used or copied only in accordance with

the terms of such license and with the inclusion of the copyright notice shown on this page. Neither the software, this

document, nor any copies thereof may be provided to, or otherwise made available to, anyone other than the licensee.

Title to, and ownership of, this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes

no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation.

Cognex Corporation makes no warranties, either express or implied, regarding the described software, its

merchantability, non-infringement or its fitness for any particular purpose.

The information in this document is subject to change without notice and should not be construed as a commitment by

Cognex Corporation. Cognex Corporation is not responsible for any errors that may be present in either this document or

the associated software.

Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part of this document

may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, nor

transferred to any other media or language without the written permission of Cognex Corporation.

Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as

well as pending U.S. and foreign patents listed on the Cognex web site at: http://www.cognex.com/patents.

The following are registered trademarks of Cognex Corporation:

Cognex, 2DMAX, Advantage, AlignPlus, Assemblyplus, CheckitwithChecker, Checker, CognexVisionforIndustry,

CognexVSOC, CVL, DataMan, DisplayInspect, DVT, EasyBuilder, Hotbars, IDMax, In-Sight, LaserKiller, MVS-8000,

OmniView, PatFind, PatFlex, PatInspect, PatMax, PatQuick, SensorView, SmartView, SmartAdvisor, SmartLearn,

UltraLight, VisionSolutions, VisionPro, VisionView

The following are trademarks of Cognex Corporation:

The Cognex logo, 1DMax, 3D-Locate, 3DMax, BGAII, CheckPoint, CognexVSoC, CVC-1000, FFD, iLearn, In-Sight

(design insignia with cross-hairs), In-Sight2000, InspectEdge, Inspection Designer, MVS, NotchMax, OCRMax,

PatMaxRedLine, ProofRead, SmartSync, ProfilePlus, SmartDisplay, SmartSystem, SMD4, VisiFlex, Xpand

Other product and company trademarks identified herein are the trademarks of their respective owners.

Legal Notices

Table of Contents

Legal Notices 2

Table of Contents 3

Symbols 5

Getting Started 6

About DataMan 150 6

DataMan 150 Accessories 8

Lens Options 8

Filters 9

Lens Covers 9

Light Options 9

Cables 10

PowerSupplies 10

Mounting Brackets 10

IOModules 11

DataMan 150 Systems 12

Communication Modules 13

DataMan 150 Cable Pinouts 13

USB Connections 14

RS-232 Connections 14

RS-232 Cable 15

Reader Layout 16

Indicator LEDs 16

Dimensions 17

Setting Up Your DataMan 150 20

Mounting 20

Changing from a 6.2 mm Lens to a 16 mm Lens 21

Changing to an Illumination with a Different Color 24

Installing an Optical Filter 25

Installing a Liquid Lens 27

Field of View and Reading Distances 29

DataMan 150 Readers with a 6.2 mm Lens 29

DataMan 150 Readers with a 16 mm Lens 32

Tuning 33

DataMan 150 Specifications 34

Imager Specifications 34

Illumination Options 35

Using Your DataMan 150 36

Installing the DataMan Software 36

Setting the Focus Position 36

External Triggering and Trigger Modes 38

Training and Trigger Modes 38

Training 38

Incremental Training for Multiple Symbologies 39

Connections, Optics and Lighting 41

Table of Contents

Acquisition Triggering 41

I/O Cable Specifications 41

Flying Leads Cable 43

Wiring the Basic I/O Module 44

Output Wiring Example 44

Input Wiring Example 45

Digital Input Wiring Diagrams 46

Current Sink Configuration 46

Current Source Configuration 46

Load to a TTLBuffer 46

PNPConfiguration 47

NPNConfiguration 47

Digital Output Wiring Diagrams 48

Sinking Outputs, Sourcing Inputs 48

Sinking Outputs, Sinking Inputs 48

Multi-port Connections 50

Precautions 52

Regulations/Conformity 53

For European Community User 53

Table of Contents

Symbols

The following symbols indicate safety precautions and supplemental information.

WARNING:This symbol indicates the presence of a hazard that could result in death, serious personal injury or

electrical shock.

CAUTION:This symbol indicates the presence of a hazard that could result in property damage.

Note: Notes provide supplemental information about a subject.

Tip: Tips provide helpful suggestions and shortcuts that may not otherwise be apparent.

Symbols

Getting Started

This section provides general information about the DataMan 150 series readers as well as about the DataMan 150

accessories and systems.

About DataMan 150

The DataMan 150 readers are best in class ID readers, offering superior performance with the latest ID tools, flexibility to

configure the reader in terms of lighting and optics to optimize the application, and an ease-of-use giving the user the

ability to setup and deploy an application quickly and efficiently all without the need for PC:

lSuperior performance, 1-D and 2-D code reading, including HotBars2™ and patent-pending PowerGrid™

lFlexible optics/lighting, including field upgrades, allowing for the protection of your investment

lEase-of-use, including an auto-tune and trigger button on the reader, the ability to configure the reader in a

straight or right-angle orientation and auto-focus capability utilizing a liquid lens

The DataMan 150 readers provide support for Ethernet and RS-232 communications.

Key highlights:

l1DMax with HotBars2™, best in class 1-D reading, 2DMax with PowerGrid™, best in class 2-D reading. Reading

codes no other ID reader on the market can.

lMultiple options for LED lighting, along with optical filters and polarizing filters. Options for different powered lens,

with autofocus capabilities for each.

lIntelligent tuning and dynamic configuration of the reader combined to make the installation and setup of the

application a snap.

This document provides basic information about how to configure and use DataMan 150 readers. Additional information

is available through the Windows Start menu or the DataMan Setup Tool Help menu after you install the DataMan

software on your PC:

lThe DataMan Communications & Programming Guide shows how to integrate your DataMan reader with your

automation software and factory network.

Cognex->DataMan Software v x.x.x->Documentation->Communications And Programming

lThe DataMan Reader Configuration Codes document provides printable 2-D codes that you can use to

configure the DataMan reader.

Cognex->DataMan Software v x.x.x->Documentation->English->Reader Configuration Codes

lThe DataMan Fixed Mount Readers Reference is a complete online hardware reference for the DataMan fixed-

mount ID readers.

Cognex->DataMan Software v x.x.x->Documentation->English->DM150 ->Fixed Mount Reference Manual

Getting Started

lThe DataMan Questions and Answers document provides context-sensitive information. You can view this help

inside the DataMan Setup Tool or as a stand-alone help file.

Cognex->DataMan Software v x.x.x->Documentation->DM150DM->Questions and Answers

lThe Release Notes list detailed system requirements and additional information about this DataMan software

release.

Cognex->DataMan Software v x.x.x->Documentation->DataMan v x.x.x Release Notes

Getting Started

DataMan 150 Accessories

Lens Options

6.2 mm lens kit (DM150-LENS-62)

l6.2 mm optics mount

l6.2 mm lens

lmanual lens cap (assembled)

lscrews

16 mm lens with extended optics mount (requires the use of an extended front cover and

high-powered red LED) (DM260-LENS-16)

l16 mm optics mount

l16 mm lens

lmanual lens cap (assembled)

lscrews

Liquid Lens Module (LLM) to be used with 6.2 mm lens or 16 mm lens (DMA-LLM-150-

260)

16 mm lens with Liquid Lens kit (DM260-KIT-16LL)

l16 mm optics mount

l16 mm lens

lLiquid Lens Module (DMA-LLM-150-260)

lHigh Powered red LED illumination (DM260-LED-RED-HP)

l2-LED half-polarized extended cover (DM260-LENS-16CVR-P)

Getting Started

Filters

Blue bandpass filter

(DM150-BP470)

Red bandpass filter

(DM150-BP635)

Lens Covers

Clear lens cover (DM150-CVR-CLR)*

Clear lens cover,ESD safe (DM150-CVR-ESD)*

Extended lens cover, un-polarized (DM260-LENS-16CVR)**

Extended lens cover, half-polarized (DM260-LENS-16CVR-P)**

Extended lens cover, fully polarized (DM260-LENS-16CVR-F)**

Note: *Use with a 6.2 mm lens only!

**Use with a 16 mm lens only!

Light Options

Red LED illumination (DM150-LED-RED)*

White LED illumination (DM150-LED-WHT) *

Blue LED illumination (DM150-LED-BLU)*

High Powered red LED illumination (DM260-LED-RED-HP)**

Note: *Use with a 6.2 mm lens only!

**Use with a 16 mm lens only!

Getting Started

Cables

5-meter extension cable* (DM100-EXTCBL-000)

RS-232/USB adapter for Expansion I/O Module (DM100-PATCH-000)

USB adapter cable with power tap (DM100-USB-000)

USB adapter cable with power tap (DM100-USB-030)

USB & Flying Leads I/O Cable, 2.0 m (DM-USBIO-00)

RS-232 & Flying Leads I/O Cable, 2.5 m (DM-RS232IO-00)

RS-232 adapter cable with power tap (DM100-RS232-000)

Flying Leads Connection Cable, 5 m (DM50-PWRIO-05)

Note: *USB/RS-232 extension connection is possible with the following limitations:

1. The USB connection is shorter than 5m.

2. Serial connection is shorter than 15m.

PowerSupplies

Power supply, 6V (DM100-PWR-000)

Mounting Brackets

Mounting bracket (DM100-UBRK-000)

Pivot mounting bracket (DM100-PIVOTM-00)

Getting Started

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